Replacement [11/2016 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.

REPLACE STRAIGHT PIN

NOTE:

If a straight pin is deformed, replace it.

Using a plastic hammer, tap in new straight pins to the cylinder block sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Front Side	*b	Rear Side
*c	Top Side	*d	Bottom Side
*e	RH Side	*f	23 mm (0.906 in.)
*g	6 mm (0.236 in.)	*h	11 mm (0.433 in.)
*i	9 mm (0.354 in.)	-	-

Standard Protrusion Height

Item	Specified Condition
Pin (A)	23 mm (0.906 in.)
Pin (B)	6 mm (0.236 in.)
Pin (C)	11 mm (0.433 in.)
Pin (D)	9 mm (0.354 in.)

REPLACE STUD BOLT

NOTE:

If a stud bolt is deformed or its threads are damaged, replace it.

Using E8 and E10 "TORX" socket wrenches, install the stud bolts to the cylinder block sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Front Side	*b	LH Side
*c	12 mm (0.472 in.)	*d	52 mm (2.05 in.)
*e	23 mm (0.906 in.)	*f	15 mm (0.591 in.)
*g	40 mm (1.57 in.)	-	-

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

REPLACE CONNECTING ROD SMALL END BUSH

Using SST and a press, press out the connecting rod small end bush.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST: 09222-30010

Align the oil hole of a new connecting rod small end bush with the oil hole of the connecting rod.

Oil Hole

Using SST and a press, install the connecting rod small end bush.

SST: 09222-30010

Using a pin hole grinder, hone the connecting rod small end bush to obtain the standard oil clearance between the connecting rod small end bush and piston pin.

Standard Oil Clearance

0.005 to 0.011 mm (0.000197 to 0.000433 in.)

Coat the piston pin with engine oil, and push it into the connecting rod with your thumb.
HINT:

Check that the piston pin fits at a normal room temperature.