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Home >> Toyota >> 2017 >> Highlander XLE, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 55 (Emission Control System (2GR-FXE) - Service Information - (Hybrid)) >> EGR Cooler >> Removal [02/2014 - 11/2016] >> Procedure

Removal [02/2014 - 11/2016]: Procedure

WARNING: This page is about a different car, the 2016 Toyota Highlander, 2015 Toyota Highlander, and 2014 Toyota Highlander. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE INTAKE AIR SURGE TANK ASSEMBLY 

    Refer to REMOVAL [02/2014 - 11/2016]

  2. SEPARATE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY 

    Refer to PROCEDURE - Step 32 , or refer to PROCEDURE - Step 32

  3. REMOVE RESERVOIR BRACKET 

    Refer to PROCEDURE - Step 33 , or refer to PROCEDURE - Step 33

  4. REMOVE NO. 2 EGR PIPE 
    1. Remove the 2 nuts, 2 bolts, No. 2 EGR pipe, EGR valve gasket and No. 2 EGR pipe gasket from the EGR valve assembly and EGR cooler assembly.
      GTY433068Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE EGR COOLER ASSEMBLY 
    1. Slide the 2 clips and disconnect the No. 6 water by-pass hose and No. 7 water by-pass hose from the EGR cooler assembly.
      GTY432895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 6 Water By-pass Hose
      *2 No. 7 Water By-pass Hose
    2. Remove the 5 bolts, EGR cooler assembly, EGR cooler bracket and EGR inlet gasket from cylinder head cover sub-assembly and No. 1 EGR pipe.
    3. GTY306252Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Remove the 2 nuts and EGR cooler bracket from the EGR cooler assembly.

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