Reassembly [12/2013 - ]: Procedure
- INSTALL PARKING BRAKE SHOE GUIDE PLATE
- APPLY HIGH TEMPERATURE GREASE
- INSTALL PARKING BRAKE SHOE HOLD DOWN SPRING PIN
- for Front Side:
- Install the parking brake shoe hold down spring pin.
- for Rear Side:
- Install the parking brake shoe hold down spring pin.
- for Front Side:
- INSTALL PARKING BRAKE SHOE LEVER
- Apply high temperature grease to the areas of the parking brake shoe lever which make contact with the No. 2 parking brake shoe assembly.
High Temperature Grease - Temporarily install the parking brake shoe lever to the No. 2 parking brake shoe assembly with a new parking brake shoe type C washer.
- Using a feeler gauge, measure the clearance between the No. 2 parking brake shoe assembly and parking brake shoe lever.
Standard Clearance
Less than 0.35 mm (0.0138 in.)
If the clearance is not as specified, replace the parking brake shoe shim with one of the correct size.
Parking Brake Shoe Shim
Part No. Shim Thickness 90564-09184 0.3 mm (0.0118 in.) 90564-09185 0.6 mm (0.0236 in.) 90564-09186 0.9 mm (0.0354 in.) - Select a parking brake shoe shim and install it and the parking brake shoe type C washer.
- Using a pair of pliers, squeeze together the ends of the parking brake shoe type C washer.
- Check that the parking brake shoe lever moves smoothly.
- Apply high temperature grease to the areas of the parking brake shoe lever which make contact with the No. 2 parking brake shoe assembly.
- CONNECT PARKING BRAKE SHOE LEVER
- INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Lower Side)
- Install the parking brake shoe return tension spring to the No. 2 parking brake shoe assembly.
- INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY
- Install the No. 1 parking brake shoe assembly to the parking brake shoe return tension spring.
- INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET
- INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY
- INSTALL PARKING BRAKE SHOE STRUT COMPRESSION SPRING
- Install the parking brake shoe strut compression spring.
- INSTALL PARKING BRAKE SHOE LEVER STRUT
- INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY
- INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING (for Upper Side) NOTE:
Be sure to install each parking brake shoe return tension spring in the correct position and direction.
- for Front Side:
- Install the parking brake shoe return tension spring.
- for Rear Side:
- Install the parking brake shoe return tension spring.
- for Front Side:
- CHECK PARKING BRAKE INSTALLATION
- INSTALL REAR DISC
Refer to PROCEDURE - Step 1
- INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG
- INSTALL REAR DISC BRAKE CALIPER ASSEMBLY
Refer to PROCEDURE - Step 9
- ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL
Refer to ADJUSTMENT [12/2013 - ]
- INSTALL REAR WHEEL
Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf)
- BED IN PARKING BRAKE SHOES TO DISCS
- Drive the vehicle at about 50 km/h (31 mph) on a safe, level and dry road.
- Depress the parking brake pedal with 150 N (15 kgf, 33.7 lbf) of force.
- Drive the vehicle for about 400 m (0.25 mile) in this condition.
- Repeat this procedure 3 times.NOTE:
Set a 5-minute interval between each procedure to prevent the brake assembly from overheating.