Installation [12/2013 - 11/2016]: Procedure
WARNING: This page is about a different car, the 2016 Toyota Highlander, 2015 Toyota Highlander, and 2014 Toyota Highlander. However, it is still accessible from the selected car via links, so may be relevant.
- INSTALL FRONT EXHAUST PIPE ASSEMBLY
- Install a new gasket to the front exhaust pipe assembly.
- Install the front exhaust pipe assembly to the exhaust manifold sub-assembly LH (TWC: Front Catalyst) with the 2 nuts.
Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf)
- INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET (for Lower Side)
- Install the No. 1 exhaust pipe support bracket with the 2 bolts.
Torque: 22 N*m (224 kgf*cm, 16 ft.*lbf)
- Install the No. 1 exhaust pipe support bracket with the 2 bolts.
- INSTALL FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY
- Install 2 new gaskets to the front No. 3 exhaust pipe sub-assembly.
- Install the front No. 3 exhaust pipe sub-assembly with the 2 bolts and 2 nuts.
Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf)
- INSTALL HEATED OXYGEN SENSOR (for Bank 2)
Refer to PROCEDURE - Step 3
- INSTALL HEATED OXYGEN SENSOR (for Bank 1)
Refer to PROCEDURE - Step 1
- INSTALL CENTER EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst)
- Using a vernier caliper, measure the free length of the compression springs.
Minimum 41.5 mm (1.63 in.) If the free length is less than minimum, replace the compression spring.
- Temporarily install a new gasket to the front No. 3 exhaust pipe sub-assembly.
- Using a plastic hammer and wooden block, tap in the gasket until its surface is flush with the front No. 3 exhaust pipe sub-assembly.
*1 Front No. 3 Exhaust Pipe Sub-assembly *2 Gasket *a Wooden Block NOTE:- Be careful with the installation direction of the gasket.
- Do not reuse the gasket.
- Do not damage the gasket.
- Do not push in the gasket by using the exhaust pipe when connecting it.
- Connect the center exhaust pipe assembly (TWC: Rear Catalyst) to the exhaust pipe support.
- Install the center exhaust pipe assembly (TWC: Rear Catalyst) to the front No. 3 exhaust pipe sub-assembly with the 2 bolts and 2 compression springs.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
HINT:
After installation, check that the space between the flanges of the center exhaust pipe assembly (TWC: Rear Catalyst) and front No. 3 exhaust pipe sub-assembly is consistent front-to-rear and left-to-right.
*1 Center Exhaust Pipe Assembly (TWC: Rear Catalyst) *2 Front No. 3 Exhaust Pipe Sub-assembly *3 Gasket *a Space between Flanges: 8.5 mm (0.335 in.)
- Using a vernier caliper, measure the free length of the compression springs.
- INSTALL TAIL EXHAUST PIPE ASSEMBLY
- Install a new gasket to the center exhaust pipe assembly (TWC: Rear Catalyst).
- Connect the tail exhaust pipe assembly to the 4 exhaust pipe supports.
- Install the tail exhaust pipe assembly to the center exhaust pipe assembly (TWC: Rear Catalyst) with the 2 bolts.
Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf)
- INSTALL FRONT FLOOR COVER LH
Refer to PROCEDURE - Step 8
- INSPECT FOR EXHAUST GAS LEAK
If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.
- Perform "Inspection After Repair" after repairing an exhaust gas leak.
Refer to INITIALIZATION [12/2013 - 11/2016]
- Perform "Inspection After Repair" after repairing an exhaust gas leak.