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Home >> Toyota >> 2017 >> Highlander LE Plus, AWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) (Service Information) (Except Hybrid) >> Brake Pedal >> Installation [12/2013 - ] >> Procedure

Installation [12/2013 - ]: Procedure

  1. INSTALL BRAKE PEDAL PAD 
    1. Install the brake pedal pad to the brake pedal support assembly.
  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY 
    1. Install the brake pedal support assembly with the 4 nuts.

      Torque: 12.7 N*m (130 kgf*cm, 9 ft.*lbf) 

    2. Install the brake pedal support assembly to the instrument panel reinforcement assembly with the 2 bolts.

      Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

    3. Connect the connector and engage the clamp.
  3. INSTALL PUSH ROD PIN 
    1. Apply lithium soap base glycol grease to the push rod pin.
      GTY446689Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Lithium Soap Base Glycol Grease
    2. Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip as shown in the illustration.
      NOTE:

      Be sure to install the push rod pin in the correct direction.

      GTY429711Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL BRAKE PEDAL RETURN SPRING 
    1. Install the brake pedal return spring to the instrument panel reinforcement assembly and push rod pin as shown in the illustration.
      GTY439013Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Front
  5. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER 
  6. INSTALL STOP LIGHT SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 1

  7. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 

    Refer to INSTALLATION [12/2013 - ]

  8. INSPECT AND ADJUST BRAKE PEDAL 

    Refer to ADJUSTMENT [12/2013 - ]