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Reassembly [08/2015 - ]

  1. TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG 

    HINT: 

    Fully tighten the rear disc brake bleeder plug after bleeding the system.

  2. INSTALL REAR DISC BRAKE BLEEDER PLUG CAP 
  3. INSTALL PISTON SEAL 
    1. Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.
      Fig 1: Installing Piston Seal
      GTY315951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      Lithium Soap Base Glycol Grease
    2. Install the piston seal to the rear disc brake cylinder.
      NOTE:

      Securely install the piston seal to the groove of the rear disc brake cylinder.

  4. INSTALL REAR DISC BRAKE PISTON 
    1. Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.
      Fig 2: Identifying Cylinder Boot And Rear Disc Brake Piston
      GTY315254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Cylinder Boot
      *2 Rear Disc Brake Piston
      Lithium Soap Base Glycol Grease
    2. Install the cylinder boot to the rear disc brake piston.
    3. Apply a light layer of lithium soap base glycol grease to the contact surfaces of the rear disc brake piston, and install it to the rear disc brake cylinder.
      NOTE:

      Do not install the rear disc brake piston forcibly in the rear disc brake cylinder.

  5. INSTALL CYLINDER BOOT 
    1. Install the cylinder boot to the rear disc brake cylinder.
      Fig 3: Installing Cylinder Boot To Rear Disc Brake Cylinder
      GTY322963Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Set Ring
      *2 Cylinder Boot
      NOTE:

      Securely install the cylinder boot to the groove of the rear disc brake cylinder and rear disc brake piston.

    2. Using a screwdriver with its tip wrapped with vinyl tape, install a new rear disc brake piston set ring.
      NOTE:
      • Securely install the rear disc brake piston set ring to the outer groove of the cylinder boot.
      • Do not damage the cylinder boot.