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Home >> Toyota >> 2017 >> Avalon XLE Plus >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) - Service Information - (Except Hybrid) >> Brake Booster >> Installation [10/2014 - ] >> Procedure

Installation [10/2014 - ]: Procedure

  1. INSTALL CHECK VALVE GROMMET 
    1. Install a new check valve grommet to the brake booster assembly.
  2. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY 
    1. Install the brake vacuum check valve assembly to the brake booster assembly.
  3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS 
    1. Temporarily install the lock nut and brake master cylinder push rod clevis to the brake booster assembly.
    2. Set the push rod length as shown in the illustration.
      GTY563243Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Lock Nut
      *2 Brake Master Cylinder Push Rod Clevis
      *a Push Rod Length

      Push Rod Length

      148.6 to 149.6 mm (5.86 to 5.88 in.)

    3. Tighten the lock nut.

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

  4. INSTALL BRAKE BOOSTER GASKET 
    1. Install a new brake booster gasket to the brake booster assembly.
  5. INSTALL BRAKE BOOSTER ASSEMBLY 
    1. Install the brake booster assembly to the vehicle body with the 4 nuts.

      Torque: 13 N*m (131 kgf*cm, 9 ft.*lbf) 

      NOTE:

      Do not kink or damage the brake lines.

  6. INSTALL PUSH ROD PIN 

    See step  3

  7. CONNECT UNION TO CHECK VALVE HOSE 
    1. Connect the union to check valve hose to the brake booster assembly, and slide the clip to secure it.
  8. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY 

    (Refer to INSTALLATION [10/2014 - ] )

  9. INSPECT AND ADJUST BRAKE PEDAL 

    (Refer to ADJUSTMENT [10/2014 - ] )