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Operating Light Control Rheostat does not Change Light Brightness [06/2016 - ]: Procedure

  1. READ VALUE USING TECHSTREAM (RHEOSTAT SWITCH) 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Turn the Techstream on.
    4. Enter the following menus: Body Electrical / Combination Meter / Data List.
    5. According to the display on the tester, read the Data List.
      COMBINATION METER

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Tail Cancel SW Taillight relay / OFF or ON OFF: Headlight dimmer switch (Light control switch) → OFF -
      ON: Headlight dimmer switch (Light control switch) → TAIL
      Rheostat value Light control rheostat switch input /
      Min.: 0
      Max.: 100
      The volume value of the rheostat is displayed.
      0 to 100
      -

      OK

      The value displayed on the Techstream changes in accordance with the actual rheostat switch operation.

    Result: 

    OK 

    REPLACE COMBINATION METER ASSEMBLY 

    (Refer to REMOVAL [06/2016 - 03/2017] Refer to REMOVAL [03/2017 - ] )

    Result: 

    NG 

    See step  2

  2. INSPECT LIGHT CONTROL RHEOSTAT 
    1. Remove the light control rheostat (Refer to REMOVAL [06/2016 - ] ).
      GTY694623Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Switch Condition Specified Condition
      1 - 6 Cancel switch off → on 10 kΩ or higher → Below 1 Ω
      4 - 6 Always 4475 to 4946 Ω
      5 - 6 Light control rheostat fully up → Light control rheostat fully down 485 to 536 Ω → 4380 to 4841 Ω
      TEXT IN ILLUSTRATION

      *a Component without harness connected
      (Light Control Rheostat)

    Result: 

    NG 

    REPLACE LIGHT CONTROL RHEOSTAT 

    (Refer to REMOVAL [06/2016 - ] )

    Result: 

    OK 

    See step  3

  3. CHECK HARNESS AND CONNECTOR (COMBINATION METER ASSEMBLY - LIGHT CONTROL RHEOSTAT) 
    1. Disconnect the D7 combination meter assembly connector.
    2. Disconnect the D2 light control rheostat connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      D7-30 (E) - D2-6 Always Below 1 Ω
      D7-31 (TR) - D2-5 Always Below 1 Ω
      D7-32 (T) - D2-4 Always Below 1 Ω
      D7-33 (TC) - D2-1 Always Below 1 Ω

      Standard Resistance (Check for Short)

      Tester Connection Condition Specified Condition
      D7-30 (E) or D2-6 - Body ground Always 10 kΩ or higher
      D7-31 (TR) or D2-5 - Body ground Always 10 kΩ or higher
      D7-32 (T) or D2-4 - Body ground Always 10 kΩ or higher
      D7-33 (TC) or D2-1 - Body ground Always 10 kΩ or higher

    Result: 

    OK 

    REPLACE COMBINATION METER ASSEMBLY 

    (Refer to REMOVAL [06/2016 - 03/2017] Refer to REMOVAL [03/2017 - ] )

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR