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Home >> Toyota >> 2016 >> RAV4 SE, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Automatic Transmission (U760E) - Service Information (2 Of 2)) >> Differential Case >> Reassembly [12/2012 - 08/2014] >> Procedure

Reassembly [12/2012 - 08/2014]: Procedure

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  1. INSTALL DIFFERENTIAL SIDE GEAR 
    1. Coat the 2 differential side gears, 2 No. 1 front differential side gear thrust washers, 2 front differential pinions and 2 front differential pinion thrust washers with ATF and install them to the differential case.
      GTY382217Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Differential Case
      *2 Differential Side Gear
      *3 No. 1 Front Differential Side Gear Thrust Washer
      *4 Front Differential Pinion
      *5 Front Differential Pinion Thrust Washer
  2. INSTALL FRONT NO. 1 DIFFERENTIAL PINION SHAFT 
    1. Coat the front No. 1 differential pinion shaft with ATF, and install it to the differential case.
      GTY314187Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT DIFFERENTIAL SIDE GEAR BACKLASH 

    See step  1

  4. INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN 
    1. Using a 5 mm pin punch and hammer, install the front differential pinion shaft straight pin.
      GTY128980Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Align the holes, and install the front differential pinion shaft straight pin.

    2. Using a chisel and hammer, stake the differential case.
      GTY128998Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Stake the differential case after adjusting the backlash.

  5. INSTALL FRONT DIFFERENTIAL RING GEAR 
    1. Using ATF and a heater, heat the front differential ring gear to 90 to 110°C (194 to 230°F).
      GTY321547Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not heat the front differential ring gear to more than 110°C (230°F).

    2. Clean the contact surface of the differential case.
      GTY540877Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
    3. Align the matchmarks, set the front differential ring gear to the front differential case.
    4. Install the 12 bolts.
      GTY529162Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 120 N*m (1224 kgf*cm, 89 ft.*lbf) 

      NOTE:
      • Tighten the bolts after the front differential ring gear has cooled down sufficiently.
      • Tighten the bolts evenly in a diagonal pattern using several steps.