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Home >> Toyota >> 2016 >> RAV4 SE, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Automatic Transmission (U760E) - Service Information (2 Of 2)) >> Differential Case >> Disassembly [12/2012 - 08/2014] >> Procedure

Disassembly [12/2012 - 08/2014]: Procedure

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  1. REMOVE FRONT DIFFERENTIAL RING GEAR 
    1. Put matchmarks on the front differential ring gear and differential case.
      GTY540876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
    2. Remove the 12 bolts.
      GTY529162Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a plastic-faced hammer, tap on the front differential ring gear to remove it from the differential case.
      GTY482092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN 
    1. Secure the front differential case in a vise between aluminum plates.
      NOTE:

      Do not overtighten the vise.

    2. Using a 5 mm pin punch and hammer, remove the front differential pinion shaft straight pin from the differential case.
      GTY477602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Before removing the front differential pinion shaft straight pin, unstake it with a pin punch.

  3. REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT 
    1. Remove the front No. 1 differential pinion shaft from the differential case.
      GTY314187Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE DIFFERENTIAL SIDE GEAR 
    1. Remove the 2 front differential pinions, 2 front differential pinion thrust washers, 2 differential side gears, and 2 No. 1 front differential side gear thrust washers from the differential case.
      GTY382217Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Differential Case
      *2 Differential Side Gear
      *3 No. 1 Front Differential Side Gear Thrust Washer
      *4 Front Differential Pinion
      *5 Front Differential Pinion Thrust Washer