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Home >> Toyota >> 2016 >> RAV4 SE, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Automatic Transmission (U760E) - Service Information (2 Of 2)) >> Differential Case >> Disassembly [08/2014 - ] >> Procedure

Disassembly [08/2014 - ]: Procedure

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  1. REMOVE FRONT DIFFERENTIAL RING GEAR 
    1. Put matchmarks on the front differential ring gear and differential case.
      GTY540876Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
    2. Remove the 12 bolts.
      GTY529162Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a plastic-faced hammer, tap on the front differential ring gear to remove it from the differential case.
      GTY482092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT DIFFERENTIAL CASE 

    See INSPECTION [12/2012 - 08/2017] step  1 or INSPECTION [08/2017 - ] step  1

  3. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN 
    1. Secure the front differential case in a vise between aluminum plates.
      NOTE:

      Do not overtighten the vise.

    2. Using a 5 mm pin punch and hammer, remove the front differential pinion shaft straight pin from the differential case.
      GTY477602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Before removing the front differential pinion shaft straight pin, unstake it with a pin punch.

  4. REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT 
    1. Remove the front No. 1 differential pinion shaft from the differential case.
      GTY314187Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSPECT DIFFERENTIAL SIDE GEAR BACKLASH 

    See INSPECTION [12/2012 - 08/2017] step  2 or INSPECTION [08/2017 - ] step  2

  6. REMOVE DIFFERENTIAL SIDE GEAR 
    1. Set SST as shown in the illustration and tighten it.
      • SST: 09528-52010 
        1. 09528-05010
        2. 09953-05010
      GTY474240Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn *b Hold
      NOTE:

      Do not overtighten SST, as doing so will damage the differential side gear, conical spring washer, front No. 1 differential side gear thrust washer and differential case.

      HINT: 

      • Tighten SST until there is a clearance between the front differential pinions and differential side gears.
      • When removing the front differential pinions, do not overtighten SST, as it is necessary to rotate the differential side gears.
    2. Install SST as shown in the illustration, rotate the differential side gear, and then remove the 2 front differential pinions and 2 front differential pinion thrust washers from the differential case.
      • SST: 09528-52010 
        1. 09528-05030
      GTY476251Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      NOTE:

      Do not drop the front differential pinions and front differential pinion thrust washers.

    3. Remove SST from the differential case, and then remove the 2 differential side gears, 2 front No. 1 differential side gear thrust washers and 2 conical spring washers from the differential case.
      GTY473139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Differential Side Gear
      *2 Conical Spring Washer
      *3 Front No. 1 Differential Side Gear Thrust Washer