Installation [12/2012 - ]: Procedure

1. Coat the manual valve with ATF and install it to the transmission valve body assembly.

1. Coat 2 new transaxle case gaskets with ATF.
2. Install the 2 transaxle case gaskets onto the transaxle case.

1. Coat the O-ring of the transmission wire with ATF.
2. Insert the pin of the manual valve lever into the groove on the end of the manual valve and install the transmission valve body assembly onto the automatic transaxle assembly with the 11 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Positioning Bolt

   Bolt A, B, C 

   Torque: 10.8 N*m (110 kgf*cm, 8 ft.*lbf) 

   Bolt D 

   Torque: 9.6 N*m (98 kgf*cm, 85 in.*lbf) 

   NOTE:

   • When installing the transmission valve body assembly, be careful not to allow the transmission revolution sensor and automatic transaxle assembly to interfere with each other.
   • Be sure to insert the pin of the manual valve lever into the groove on the end of the manual valve.
   • First, temporarily install the bolts marked *a in the illustration because they are positioning bolts.

   HINT: 

   Bolt length:

   Bolt A: 25 mm (0.984 in.)

   Bolt B: 30 mm (1.18 in.)

   Bolt C and D: 35 mm (1.38 in.)

1. Coat a new O-ring with ATF and install it to the valve body oil strainer assembly.
   NOTE:

   Ensure that the O-ring is not twisted or pinched.

2. Install the valve body oil strainer assembly onto the transmission valve body assembly with the 2 bolts.

   Torque: 9.6 N*m (98 kgf*cm, 85 in.*lbf) 

1. Install the 2 transmission oil cleaner magnets onto the automatic transaxle oil pan sub-assembly as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Transmission Oil Cleaner Magnet

2. Install a new automatic transaxle oil pan gasket onto the automatic transaxle oil pan sub-assembly.
3. Install the automatic transaxle oil pan sub-assembly with the automatic transaxle oil pan gasket onto the automatic transaxle assembly with the 17 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

   NOTE:

   Completely remove any oil or grease from the contact surface of the automatic transaxle assembly and automatic transaxle oil pan sub-assembly with the automatic transaxle oil pan gasket before installation.

4. Clean and degrease the 2 bolts and the installation hole in the automatic transaxle assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

5. Apply adhesive to 2 or 3 threads on the ends of the bolt.

   Adhesive

   Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

6. Install the 2 bolts.

   Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

1. Install the front suspension member reinforcement LH with the 4 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   for Bolt A 

   Torque: 96 N*m (979 kgf*cm, 71 ft.*lbf) 

   for Bolt B 

   Torque: 99 N*m (1010 kgf*cm, 73 ft.*lbf) 

Refer to ADJUSTMENT [12/2012 - 10/2015]  or ADJUSTMENT [10/2015 - ] 

Refer to PROCEDURE - Step 77

Refer to PROCEDURE - Step 79