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Home >> Toyota >> 2016 >> Prius Two >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Battery Management Systems >> Hybrid Battery Control System - Service Information (3 Of 3) >> HV RELAY ASSEMBLY (for NICKEL METAL HYDRIDE BATTERY) >> Installation [11/2015 - 12/2018] >> Procedure

Installation [11/2015 - 12/2018]: Procedure

  1. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY 
    WARNING:

    Be sure to wear insulated gloves and protective goggles.

    1. Install the HV battery junction block assembly to the No. 1 hybrid battery shield sub-assembly with the 4 nuts.

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

      NOTE:

      If the HV battery junction block assembly has been struck or dropped, replace it with a new one.

    2. Connect the HV battery junction block assembly connector.
      NOTE:

      Make sure that the connectors are connected securely.

    3. Engage the 2 claws to install the wiring harness protector.
    4. Connect the HV battery junction block assembly connector.
      NOTE:

      Make sure that the connectors are connected securely.

    5. Engage the 2 claws to close the wiring harness protector.
    6. Engage the clamp.
    7. Connect the HV battery junction block assembly connector.
      NOTE:

      Make sure that the connectors are connected securely.

    8. Connect the electric vehicle battery plug assembly with the bolt.

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

  2. INSTALL UPPER NO. 1 HYBRID BATTERY COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  3. CONNECT FLOOR WIRE 

    Refer to PROCEDURE - Step 10

  4. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT 

    Refer to PROCEDURE - Step 11

  5. CONNECT FLOOR WIRE 

    Refer to PROCEDURE - Step 12

  6. CONNECT HV FLOOR UNDER WIRE 

    Refer to PROCEDURE - Step 13

  7. INSTALL NO. 1 HV BATTERY COVER PANEL RH 

    Refer to PROCEDURE - Step 14

  8. INSTALL BATTERY COOLING BLOWER ASSEMBLY 

    See step  1

  9. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 16

  10. INSTALL REAR UNDER COVER 

    Refer to PROCEDURE - Step 17

  11. INSTALL REAR UNDER SIDE COVER LH 

    Refer to PROCEDURE - Step 30

  12. INSTALL REAR DOOR SCUFF PLATE LH 

    Refer to PROCEDURE - Step 47

  13. INSTALL REAR UNDER SIDE COVER RH 

    HINT: 

    Use the same procedure as for the LH side.

    Refer to PROCEDURE - Step 40

  14. INSTALL REAR DOOR SCUFF PLATE RH 

    HINT: 

    Use the same procedure as for the LH side.

    Refer to PROCEDURE - Step 57

  15. INSTALL REAR SEAT CUSHION LOCK HOOK 

    Refer to PROCEDURE - Step 1

  16. INSTALL REAR SEAT CUSHION ASSEMBLY 

    Refer to PROCEDURE - Step 2

  17. INSTALL SERVICE PLUG GRIP 

    Refer to INSTALLATION [11/2015 - ] 

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