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Home >> Toyota >> 2016 >> Prius Two >> Repair and Diagnosis >> Hybrid/Electric Powertrain >> Battery Management Systems >> Hybrid Battery Control System - Service Information (3 Of 3) >> FUSE BOX (for NICKEL METAL HYDRIDE BATTERY) >> Installation [11/2015 - 12/2018] >> Procedure

Installation [11/2015 - 12/2018]: Procedure

  1. INSTALL HYBRID BATTERY TERMINAL BLOCK 
    WARNING:

    Be sure to wear insulated gloves and protective goggles.

    1. Connect the 2 hybrid battery terminal block connectors.
      NOTE:

      Make sure that the connectors are connected securely.

    2. Install the hybrid battery terminal block to the HV battery with the bolt.
      GTY549850Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Pin

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

      NOTE:

      Make sure to align the hole of the hybrid battery terminal block with the pin.

  2. INSTALL NO. 1 HV BATTERY SHIELD PANEL 

    Refer to PROCEDURE - Step 2

  3. INSTALL UPPER NO. 1 HYBRID BATTERY COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  4. CONNECT FLOOR WIRE 

    Refer to PROCEDURE - Step 10

  5. INSTALL NO. 1 HYBRID BATTERY EXHAUST DUCT 

    Refer to PROCEDURE - Step 11

  6. CONNECT FLOOR WIRE 

    Refer to PROCEDURE - Step 12

  7. CONNECT HV FLOOR UNDER WIRE 

    Refer to PROCEDURE - Step 13

  8. INSTALL NO. 1 HV BATTERY COVER PANEL RH 

    Refer to PROCEDURE - Step 14

  9. INSTALL BATTERY COOLING BLOWER ASSEMBLY 

    See step  1

  10. INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 16

  11. INSTALL REAR UNDER COVER 

    Refer to PROCEDURE - Step 17

  12. INSTALL REAR UNDER SIDE COVER LH 

    Refer to PROCEDURE - Step 30

  13. INSTALL REAR DOOR SCUFF PLATE LH 

    Refer to PROCEDURE - Step 47

  14. INSTALL REAR UNDER SIDE COVER RH 

    HINT: 

    Use the same procedure as for the LH side.

    Refer to PROCEDURE - Step 40

  15. INSTALL REAR DOOR SCUFF PLATE RH 

    HINT: 

    Use the same procedure as for the LH side.

    Refer to PROCEDURE - Step 57

  16. INSTALL REAR SEAT CUSHION LOCK HOOK 

    Refer to PROCEDURE - Step 1

  17. INSTALL REAR SEAT CUSHION ASSEMBLY 

    Refer to PROCEDURE - Step 2

  18. INSTALL SERVICE PLUG GRIP 

    Refer to INSTALLATION [11/2015 - ] 

  19. PERFORM HIGH VOLTAGE FUSE ACCUMULATED LOAD HISTORY RESET 

    Refer to UTILITY [11/2015 - ]