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Installation [11/2015 - ]: Procedure

  1. INSTALL REAR ENGINE OIL SEAL 
    1. Using height adjustment attachments and plate lift attachments, place the engine assembly on a flat level surface.
      NOTE:
      • Using height adjustment attachments and plate lift attachments, keep the engine assembly horizontal.
      • To prevent the oil pan sub-assembly from deforming, do not place any attachments under the oil pan sub-assembly of the engine assembly.
      • Using an engine sling device and engine lift, secure the engine assembly before servicing.
    2. Apply MP grease to the lip of a new rear engine oil seal.
      NOTE:

      Keep the lip free from foreign matter.

    3. Using SST and a hammer, tap in the rear engine oil seal.
      GTY568016Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Tap in Depth
      • SST: 09223-15030 
      • SST: 09950-70010 
        1. 09951-07100

      Rear Engine Oil Seal Tap in Depth

      -1.0 to 1.0 mm (-0.0394 to 0.0394 in.)

      NOTE:
      • Keep the lip free from foreign matter.
      • Do not tap in the rear engine oil seal at an angle.
  2. INSTALL FLYWHEEL SUB-ASSEMBLY 
    1. Using SST, hold the crankshaft pulley.
      • SST: 09213-58014 
        1. 91551-80840
      • SST: 09330-00021 
      GTY591970Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Clean the 8 bolts and 8 bolt holes.
    3. Apply adhesive to 2 or 3 threads at the end of each of the 8 bolts.
      GTY556845Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Adhesive

      Adhesive

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

    4. Install and uniformly tighten the 8 bolts in several steps in the order shown in the illustration.
      Fig 1: Flywheel Sub-Assembly Bolts Tightening Sequence
      GTY600126Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

      NOTE:

      Do not start the engine for at least 1 hour after installing the flywheel sub-assembly.

    5. Mark each bolt head with paint as shown in the illustration.
      GTY590682Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Paint Mark
    6. Tighten the 8 bolts by 90° in the same order.
    7. Check that the paint marks are now at a 90° angle.
    8. Check that the crankshaft turns smoothly.
  3. INSTALL TRANSMISSION INPUT DAMPER ASSEMBLY 
    1. Using SST, hold the crankshaft pulley.
      • SST: 09213-58014 
        1. 91551-80840
      • SST: 09330-00021 
      GTY591970Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transmission input damper assembly to the flywheel sub-assembly with the 6 bolts. Uniformly tighten the 6 bolts in the order shown in the illustration.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

      Fig 2: Transmission Input Damper Bolts Tightening Sequence
      GTY596980Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Make sure that there is no oil on the transmission input damper assembly or flywheel sub-assembly.
      • Make sure to install the transmission input damper assembly in the correct direction.
      • Do not allow grease to contact the splines of the transmission input damper assembly or the input shaft.
  4. INSTALL ENGINE ASSEMBLY 

    Refer to INSTALLATION [11/2015 - 12/2018] , or refer to INSTALLATION [12/2018 - ]