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Installation [11/2015 - ]: Procedure

  1. INSTALL ENGINE MOVING CONTROL ROD 
    1. Install the engine moving control rod to the front suspension crossmember sub-assembly with the bolt.

      Torque: 110 N*m (1122 kgf*cm, 81 ft.*lbf) 

  2. INSTALL ENGINE MOVING CONTROL ROD COVER (for Cold Area Specification Vehicles) 
    1. Install the engine moving control rod cover to the front suspension crossmember sub-assembly with the 2 clips.
  3. TEMPORARILY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH 
    1. Temporarily tighten the front lower No. 1 suspension arm sub-assembly LH to the front suspension crossmember sub-assembly with the bolt.
  4. TEMPORARILY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  5. INSTALL FRONT STABILIZER BAR 

    See step  2

  6. INSTALL FRONT NO. 1 STABILIZER BRACKET LH 

    See step  3

  7. INSTALL FRONT NO. 1 STABILIZER BRACKET RH 

    HINT: 

    Perform the same procedure as the LH side.

  8. INSTALL STEERING LINK ASSEMBLY 

    Refer to PROCEDURE - Step 3

  9. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 
    1. Support the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools.
      NOTE:
      • Make sure to secure the front suspension crossmember sub-assembly to prevent it from dropping.
      • Use the attachments to keep the front suspension crossmember sub-assembly level.
      • The front suspension crossmember sub-assembly is a heavy component. Make sure that it is supported securely.
    2. Temporarily tighten the front suspension crossmember sub-assembly to the body with the 6 bolts.
    3. Tighten the 2 bolts A and 2 bolts C on the left and right sides while alternately inserting SST into the left and right side reference holes in the front suspension crossmember sub-assembly.
      • SST: 09670-00011 
      GTY738918Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *a OK *b NG
      Front of the Vehicle - -

      Bolt A 

      Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf) 

      Bolt C 

      Torque: 98 N*m (999 kgf*cm, 72 ft.*lbf) 

      NOTE:

      Do not tighten bolt B to the specified torque. Bolt B will be fully tightened after the suspension is stabilized.

    4. Lower the engine lifter.
    5. Install the engine moving control rod with the bolt.

      Torque: 120 N*m (1224 kgf*cm, 89 ft.*lbf) 

  10. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH 

    See step  3

  11. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  12. CONNECT TIE ROD END SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 8

  13. CONNECT TIE ROD END SUB-ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  14. INSTALL FRONT STABILIZER LINK ASSEMBLY LH 
    1. Install the front stabilizer link assembly LH to the front stabilizer bar with the nut.

      Torque: 74 N*m (755 kgf*cm, 55 ft.*lbf) 

      HINT: 

      Use a hexagon socket wrench to hold the stud.

  15. INSTALL FRONT STABILIZER LINK ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  16. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 12

  17. CONNECT STEERING SLIDING YOKE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 7

  18. INSTALL COLUMN HOLE COVER SILENCER SHEET 

    Refer to PROCEDURE - Step 8

  19. INSTALL FRONT WHEEL 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  20. STABILIZE SUSPENSION 
    1. Lower the vehicle.
    2. Bounce the vehicle up and down several times to stabilize the suspension.
  21. FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH 

    See step  6

  22. FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  23. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY 

    Refer to PROCEDURE - Step 59 , or refer to PROCEDURE - Step 60

  24. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    (Refer to ADJUSTMENT [11/2015 - 06/2017] , or refer to ADJUSTMENT [06/2017 - ] )