LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2016 >> Prius C One >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Intake / Exhaust System (Service Information) >> Exhaust Pipe >> Installation [11/2015 - 06/2017] >> Procedure

Installation [11/2015 - 06/2017]: Procedure

  1. INSTALL FRONT EXHAUST PIPE ASSEMBLY 
    NOTE:

    When installing the water hose, ensure that the exhaust heat recirculation system is filled with coolant. Otherwise, the engine water pump assembly may be damaged.

    1. Using a vernier caliper, measure the free length of the compression springs.
      GTY144965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      Minimum 41.5 mm (1.64 in.)

      HINT: 

      If the free length is less than minimum, replace the compression spring.

    2. Fully insert a new gasket to the exhaust manifold converter sub-assembly.
    3. Using a plastic hammer and wooden block, tap in the new gasket until its surface is flush with the exhaust manifold.
      GTY293831Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *1 Exhaust Manifold Converter Sub-assembly
      *2 Gasket
      *3 Wooden Block
      NOTE:
      • Be careful with the installation direction of the gasket.
      • Do not reuse the gasket.
      • Do not damage the gasket.
      • Do not push in the gasket by using the exhaust pipe when connecting it.
    4. Connect the front exhaust pipe assembly to the 3 exhaust pipe supports.
    5. Install the front exhaust pipe assembly with the 2 bolts and 2 compression springs.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      HINT: 

      After installation, check that the gaps between the flanges of the exhaust manifold and front exhaust pipe assembly are consistent front-to-rear and left-to-right.

      GTY576230Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *1 Exhaust Manifold
      *2 Front Exhaust Pipe Assembly
      *3 Gasket
      *a Space between flanges: 8.5 mm (0.335 in.)
    6. Connect the 2 heater water hoses.
  2. INSTALL TAIL EXHAUST PIPE ASSEMBLY 
    1. Using a vernier caliper, measure the free length of the compression springs.
      GTY144965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      Minimum 38.5 mm (1.52 in.)

      HINT: 

      If the free length is less than minimum, replace the compression spring.

    2. Fully insert a new gasket to the front exhaust pipe assembly.
    3. Using a plastic hammer and wooden block, tap in the new gasket until its surface is flush with the front exhaust pipe assembly.
      GTY293831Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *1 Front Exhaust Pipe Assembly
      *2 Gasket
      *3 Wooden Block
      NOTE:
      • Be careful with the installation direction of the gasket.
      • Do not reuse the gasket.
      • Do not damage the gasket.
      • Do not push in the gasket by using the exhaust pipe when connecting it.
    4. Connect the tail exhaust pipe assembly to the 2 exhaust pipe supports.
    5. Install the tail exhaust pipe assembly with the 2 compression springs and 2 bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      HINT: 

      After installation, check that the gaps between the flanges of the exhaust manifold and front exhaust pipe assembly are consistent front-to-rear and left-to-right.

      GTY319691Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.
      TEXT IN ILLUSTRATION

      *1 Tail Exhaust Pipe Assembly
      *2 Front Exhaust Pipe Assembly
      *3 Gasket
      *a Space between flanges: 6.5 mm (0.256 in.)
  3. ADD COOLANT (for Engine) 

    Refer to PROCEDURE - Step 2

  4. INSPECT FOR COOLANT LEAK (for Engine) 

    Refer to PROCEDURE - Step 1

  5. INSPECT FOR EXHAUST GAS LEAK 
scientia non olet · About LEMON Manuals