Installation [11/2015 - ]: Procedure

HINT: 

After replacing the EGR valve assembly, perform the "Inspection After Repair" (Refer to INITIALIZATION [11/2015 - ] ).

1. Install a new gasket.
2. Install the EGR valve assembly with the 2 bolts.
3. Using an E8 "TORX" socket wrench, install the 2 stud bolts.

   Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

4. Connect the No. 1 water by-pass hose.
5. Install the EGR valve bracket with the 2 bolts and nut.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.

   Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

6. Connect the clamp and No. 5 water by-pass hose.
7. Install the wire harness clamp bracket with the bolt.

   Torque: 13 N*m (127 kgf*cm, 9 ft.*lbf) 

8. Connect the 2 connectors and wire harness clamp.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.

1. Install 2 new gaskets and the No. 2 EGR pipe with the 2 bolts and 2 nuts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002.

   Bolt 

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

   Nut 

   Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

   NOTE:

   Make sure to tighten the 4 bolts evenly until the flanges of the EGR pipe assembly contact the installation surfaces.

2. Connect the clamp and No. 2 water by-pass hose.
3. Connect the wire harness clamp.

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 1