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Home >> Toyota >> 2016 >> Prius C One >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) (Service Information) >> Brake Pedal >> Installation [11/2015 - ] >> Procedure

Installation [11/2015 - ]: Procedure

  1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY 
    1. Install the brake pedal support assembly with the 4 nuts.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

    2. Engage the wire harness clamp to the brake pedal support assembly.
    3. Install the brake pedal support assembly to the instrument panel reinforcement assembly with the bolt.

      Torque: 24 N*m (241 kgf*cm, 17 ft.*lbf) 

    4. Engage the wire harness clamp to the brake pedal support assembly.
  2. INSTALL PUSH ROD PIN 
    1. Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal sub-assembly.
      GTY336103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      Lithium Soap Base Glycol Grease
    2. Install the push rod pin and a new clip to connect the push rod clevis to the brake pedal support assembly.
      NOTE:

      Insert the push rod pin in the correct direction.

  3. INSTALL BRAKE PEDAL RETURN SPRING 
    1. Install the brake pedal return spring to the brake pedal support assembly and push rod pin.
  4. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 

    Refer to PROCEDURE - Step 5

  5. CONNECT STEERING SLIDING YOKE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 7

  6. INSTALL COLUMN HOLE COVER SILENCER SHEET 

    Refer to PROCEDURE - Step 8

  7. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER 
  8. INSTALL STOP LIGHT SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 1

  9. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY 

    Refer to PROCEDURE - Step 2

  10. INSTALL INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY 

    (Refer to PROCEDURE - Step 2 )

  11. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 

    (Refer to PROCEDURE - Step 2 and Refer to PROCEDURE - Step 2 )

  12. INSPECT AND ADJUST BRAKE PEDAL 

    (Refer to ADJUSTMENT [11/2015 - ] )

  13. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE 

    (Refer to INITIALIZATION [11/2015 - ] )