Installation [11/2015 - ]: Procedure

1. Engage the clamp to install the frame wire to the brake actuator bracket assembly.
2. Install the brake actuator bracket assembly with the 3 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

   NOTE:

   • Do not kink or damage the brake lines.
   • Tighten the 3 bolts in the order in the illustration.
3. Engage the 2 clamps to install the frame wire to the brake actuator bracket assembly.

Refer to PROCEDURE - Step 59 and Refer to PROCEDURE - Step 60

Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

1. Install the brake booster pump assembly to the brake actuator bracket assembly with the 2 brake booster pump bushings, 2 brake actuator case collars and 2 nuts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Union
   *2	Connector
   *3	Stud
   *4	Brake Booster Pump Collar
   *5	Brake Booster Pump Bushing
   *6	Brake Actuator Bracket Cushion

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   NOTE:

   • Do not carry the brake booster pump assembly by the parts shown in bold (*1, *2 and *3) in the illustration.
   • Do not drop the brake booster pump assembly when carrying it. If the brake booster pump assembly has been dropped, replace it with a new one.
   • Do not kink or damage the brake lines. If they are damaged, replace them with new ones.
   • Be careful not to allow any brake fluid to enter the connector.
   • When installing the brake booster pump assembly to the brake actuator bracket assembly, confirm that the brake booster pump collar*4 and brake booster pump bushing*5 are installed on the brake booster pump assembly, and 2 brake actuator bracket cushions*6 are installed on the brake actuator bracket assembly.
   • If installing a new brake booster pump assembly, do not remove the hole plug before connecting the brake lines because the brake booster pump assembly is filled with brake fluid.
2. Connect the 2 connectors to the brake booster pump assembly.

1. Install the No. 1 brake tube clamp bracket to the brake booster pump assembly with the bolt.

   Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

1. Temporarily tighten the union nut of the front No. 1 brake tube to the brake booster pump assembly.
2. Install the bolt to secure the front No. 1 brake tube to the No. 1 brake tube clamp bracket.

   Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

3. Using a union nut wrench, fully tighten the front No. 1 brake tube.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a	Torque Wrench Fulcrum Length

   Specified tightening torque 

   Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf) 

   HINT: 

   • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench (Refer to PRECAUTION [11/2015 - 06/2017] and Refer to PRECAUTION [06/2017 - ] ).
   • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 250 mm (9.84 in.)):

     14 N*m (142 kgf*cm, 10 ft.*lbf)

1. Connect the brake actuator hose to the brake booster pump assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a	Identification Mark (Red)
   *b	Identification Mark (Yellowish Green)
   *c	Rib (Unpainted)

   NOTE:

   • Make sure that the identification mark (yellowish green) on the brake actuator hose is positioned within 30° of the brake booster pump rib.
   • Make sure to install the hose to the proper location.
2. Move the clip to secure the brake actuator hose.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   Front of Vehicle

   NOTE:

   Install the clip within the range shown in the illustration.

(Refer to INSTALLATION [11/2015 - ] )