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Home >> Toyota >> 2016 >> Mirai >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) - Service Information >> Brake Booster >> Removal [06/2015 - 11/2018] >> Procedure

Removal [06/2015 - 11/2018]: Procedure

  1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
  2. PRECAUTION 
    NOTE:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Refer to PRECAUTION [06/2015 - ]

  3. DISABLE BRAKE CONTROL 
    1. Wait for at least 2 minutes after turning the power switch off.
      NOTE:

      When the brake pedal is depressed or the door courtesy switch is turned on even if the power switch is off, the brake control system activates. Therefore, do not depress the brake pedal or open/close the doors until the reservoir level switch connector is disconnected.

    2. Disconnect the reservoir level switch connector with the parking brake applied.
      GTY570741Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the luggage trim service hole cover.

      Refer to PROCEDURE - Step 2

    4. Disconnect the cable from the negative (-) auxiliary battery terminal.

      Refer to PROCEDURE - Step 3

    5. Depress the brake pedal 40 times or more to return all the fluid in the accumulator back to the reservoir.
    6. Check that the brake pedal cannot be further depressed.
    7. Release the parking brake.
  4. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 17 [06/2015 - 01/2018] , or refer to PROCEDURE - Step 17 [01/2018 - 11/2018]

  5. REMOVE BRAKE PEDAL RETURN SPRING 

    See step  8

  6. REMOVE PUSH ROD PIN 

    See step  9

  7. REMOVE WINDSHIELD WIPER MOTOR AND LINK 

    Refer to REMOVAL [06/2015 - ]

  8. REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL 
    1. Disengage the 2 clamps to remove the No. 2 heater air duct splash shield seal from the outer cowl top panel sub-assembly.
      GTY566869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE WATER GUARD PLATE LH 
    1. Disengage the clamp to remove the water guard plate LH from the outer cowl top panel sub-assembly.
      GTY566873Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE COWL BODY MOUNTING REINFORCEMENT RH 
    1. Remove the 4 bolts and cowl body mounting reinforcement RH.
      GTY566871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY 
    1. Disconnect the windshield deicer connector.
      GTY603816Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 4 clamps to separate the wire harness from the outer cowl top panel sub-assembly.
    3. Disconnect the hydrogen detector connector.
      GTY566911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 9 bolts and outer cowl top panel sub-assembly.
      GTY603812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE FRONT FENDER APRON REAR EXTENSION LH 
    1. Remove the 2 nuts and front fender apron rear extension LH.
      GTY565700Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. DRAIN BRAKE FLUID 
  14. REMOVE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY 
    1. Remove the 3 bolts and 2 nuts to separate the reservoir tube and No. 1 brake actuator tube from the vehicle body.
      GTY604946Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the 2 clips and disconnect the No. 1 reservoir hose and No. 2 reservoir hose from the brake booster with master cylinder assembly.
      GTY544005Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 NO. 1 Reservoir Hose
      *2 NO. 2 Reservoir Hose
    3. Release the lock lever and disconnect the connector from the brake booster with master cylinder assembly.
      GTY539552Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Release the lock lever
      Disconnect the connector
      NOTE:

      Be careful not to allow the brake fluid to enter the removed connector.

    4. Remove the bolt to separate the brake tube from the No. 1 brake tube clamp bracket.
      GTY566892Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the bolt and No. 1 brake tube clamp bracket from the brake booster with master cylinder assembly.
      GTY566895Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using a 10 mm union nut wrench, disconnect the 5 brake tubes from the brake booster with master cylinder assembly.
      GTY566914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the 4 nuts and brake booster with master cylinder assembly.
      NOTE:
      • Do not carry the brake booster with master cylinder assembly by the portion shown in the illustration.
      • Do not kink or damage the brake tubes.
      • Be careful not to allow the brake fluid to enter the removed connector.
      GTY552496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Connector Portion
      *b Union
      *c Push Rod Clevis
      *d Boot
      *e Brake Tube
  15. REMOVE BRAKE BOOSTER GASKET 
    1. Remove the brake booster gasket from the brake booster with master cylinder assembly.