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Home >> Toyota >> 2016 >> Highlander Limited, FWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Air Conditioning System (Manual A/C) - Diagnostic Codes & Circuit Tests - (Except Hybrid) >> AIR CONDITIONING SYSTEM (for Manual Air Conditioning System) >> DTC B1457: Driver Side Air Outlet Damper Control Servo Motor Circuit [12/2013 - 11/2016] >> Procedure

DTC B1457: Driver Side Air Outlet Damper Control Servo Motor Circuit [12/2013 - 11/2016]: Procedure

  1. READ VALUE USING TECHSTREAM 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Turn the Techstream on.
    4. Operate the rear passenger side temperature adjustment switch.
    5. Enter the following menus: Body Electrical / Air Conditioner / Data List.
    6. Check the value(s) by referring to the table below.

      Body Electrical > Air Conditioner > Data List 

      Tester Display Measurement Item Range Normal Condition Diagnostic Note
      Air Mix Servo Targ Pls(F&R D) Rear air mix damper servo sub-assembly target pulse Min.: 128
      Max.: 383
      • MAX COLD: 9 (pulse)
      • MAX HOT: 54 (pulse)
      -
      A/M Servo Actual Pulse(F&R D) Rear air mix damper servo sub-assembly actual pulse Min.: 128
      Max.: 383
      • MAX COLD: 9 (pulse)
      • MAX HOT: 54 (pulse)
      -

      Body Electrical > Air Conditioner > Data List 

      Tester Display
      Air Mix Servo Targ Pls(F&R D)
      A/M Servo Actual Pulse(F&R D)

      OK

      When the rear passenger side temperature adjustment switch is turned from MAX COLD to MAX HOT, the actual pulse changes following the target pulse.

      Result

      Result Proceed to
      Target pulse changes but actual pulse does not change A
      Target pulse and actual pulse do not change B
      Actual pulse changes following the target pulse (When troubleshooting according to the DTC) C
      Actual pulse changes following the target pulse (When troubleshooting according to Problem Symptoms Table) D

    Result:  2

    REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY. Refer to  REMOVAL [12/2013 - ] 

    Result:  3

    See step  5

    Result:  4

    PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to  PROBLEM SYMPTOMS TABLE [12/2013 - 11/2016] 

    Result:  1

    See step  2

  2. CHECK HARNESS AND CONNECTOR (AIR CONDITIONING AMPLIFIER ASSEMBLY - NO. 2 AIR CONDITIONING HARNESS ASSEMBLY) 
    1. Disconnect the L20 No. 2 air conditioning harness assembly connector.
    2. Disconnect the F81 air conditioning amplifier assembly connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      F81-27 (R BBU) - L20-4 (R BBU) Always Below 1 Ω
      F81-1 (R BUS) - L20-3 (R BUS) Always Below 1 Ω
      F81-25 (R BUG) - L20-2 (R BUG) Always Below 1 Ω
      F81-27 (R BBU) - Body ground Always 10 kΩ or higher
      F81-1 (R BUS) - Body ground Always 10 kΩ or higher
      F81-25 (R BUG) - Body ground Always 10 kΩ or higher

      Result

      Proceed to
      OK
      NG

    Result:  2

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result:  1

    OK 

    See step  3

  3. REPLACE REAR AIR MIX DAMPER SERVO SUB-ASSEMBLY 
    1. Replace the rear air mix damper servo sub-assembly.

      Refer to DISASSEMBLY [12/2013 - ]

      HINT: 

      Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or known good one and check that the condition returns to normal.

    2. Check for DTCs.

      Refer to DTC CHECK / CLEAR [12/2013 - ]

      Body Electrical > Air Conditioner > Trouble Codes 

      Result

      Result Proceed to
      DTC B1457 is output A
      DTC B1457 is not output B

    Result:  2

    END (REAR AIR MIX DAMPER SERVO SUB-ASSEMBLY WAS DEFECTIVE) 

    Result:  1

    See step  4

  4. REPLACE NO. 2 AIR CONDITIONING HARNESS ASSEMBLY 
    1. Replace the No. 2 air conditioning harness assembly.

      Refer to DISASSEMBLY [12/2013 - ]

      HINT: 

      Since the No. 2 air conditioning harness assembly cannot be inspected while it is removed from the vehicle, replace the No. 2 air conditioning harness assembly with a new or known good one and check that the condition returns to normal.

    2. Check for DTCs.

      Refer to DTC CHECK / CLEAR [12/2013 - ]

      Body Electrical > Air Conditioner > Trouble Codes 

      Result

      Result Proceed to
      DTC B1457 is output A
      DTC B1457 is not output B

    Result:  1

    REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY. Refer to  REMOVAL [12/2013 - ] 

    Result:  2

    END (NO. 2 AIR CONDITIONING HARNESS ASSEMBLY WAS DEFECTIVE) 

  5. RECONFIRM DTC OUTPUT 
    1. Check for DTCs.

      Refer to DTC CHECK / CLEAR [12/2013 - ]

      Body Electrical > Air Conditioner > Trouble Codes 

      Result

      Result Proceed to
      DTC B1457 is output A
      DTC B1457 is not output B

    Result:  1

    REPLACE AIR CONDITIONING AMPLIFIER ASSEMBLY. Refer to  REMOVAL [12/2013 - ] 

    Result:  2

    USE SIMULATION METHOD TO CHECK. Refer to  HOW TO PROCEED WITH TROUBLESHOOTING [12/2013 - 11/2016]