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Installation [11/2016 - ]: Procedure

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  1. INSTALL ENGINE WATER PUMP ASSEMBLY 
    1. Install a new water pump gasket and the engine water pump assembly together with the water pump pulley with the 15 bolts.
      GTY726518Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt (A) 

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Bolt (B) 

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Bolt (C) 

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

      Standard Length

      Item Length
      Bolt (A) 60 mm (2.36 in.)
      Bolt (B) 55 mm (2.17 in.)
      Bolt (C) 22 mm (0.866 in.)
      NOTE:
      • Make sure that there is no oil on the threads of the bolts (A) and (B).
      • Do not start the engine for at least 1 hour after installation.
  2. INSTALL WATER PUMP PULLEY 
    1. Temporarily install the water pump pulley with the 4 bolts.
    2. Using SST, hold the water pump pulley.
      • SST: 09960-10010 
        1. 09962-01000
        2. 09963-00700
      GTY697819Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Torque Wrench Fulcrum Length
    3. Using a 12 mm union nut wrench, fully tighten the 4 bolts.

      Specified tightening torque 

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      HINT: 

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Refer to PRECAUTION [11/2016 - ]

      • When using a 12 mm union nut wrench (fulcrum length of 20 mm (0.787 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 19 N*m (194 kgf*cm, 14 ft.*lbf)
  3. INSTALL V-RIBBED BELT 

    Refer to INSTALLATION [11/2016 - ]

  4. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY 

    Refer to INSTALLATION [11/2016 - ]