Installation [11/2016 - ]: Procedure

WARNING: This page is about a different car, the 2019 Toyota Highlander, 2018 Toyota Highlander, and 2017 Toyota Highlander. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
1. Install a new gasket to the water inlet with thermostat sub-assembly.
2. Install the water inlet with thermostat sub-assembly with the 2 bolts and 2 nuts.
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
CONNECT WATER BY-PASS HOSE
1. Connect the water by-pass hose and slide the clip to secure it.
CONNECT NO. 2 RADIATOR HOSE
Refer to PROCEDURE - Step 46

INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH

Temporarily install the front No. 1 engine mounting bracket LH with the 7 bolts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Bolt Length

Item	Length
Bolt (A)	115 mm (4.53 in.)
Bolt (B)	85 mm (3.35 in.)
Bolt (C)	40 mm (1.57 in.)

NOTE:

Make sure that there is no oil on the threads of the bolts.

Fully tighten the 3 bolts in the order shown in the illustration.

Fig 1: Tightening Sequence Of Front No. 1 Engine Mounting Bracket LH
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf)

Using SST, fully tighten the bolt.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Torque Wrench Fulcrum Length

SST: 09961-00950

Specified tightening torque

Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf)

HINT:

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
Refer to PRECAUTION [11/2016 - ]
When using SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 255 mm (10 in.)): 34 N*m (347 kgf*cm, 25 ft.*lbf)

Fully tighten the bolt.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf)

Using SST, fully tighten the bolt.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Torque Wrench Fulcrum Length

SST: 09961-00950

Specified tightening torque

Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf)

HINT:

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
Refer to PRECAUTION [11/2016 - ]
When using SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 255 mm (10 in.)): 34 N*m (347 kgf*cm, 25 ft.*lbf)

Using SST, fully tighten the bolt.

SST: 09961-00950

Specified tightening torque

Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf)

HINT:

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
Refer to PRECAUTION [11/2016 - ]
When using SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)): 29 N*m (296 kgf*cm, 21 ft.*lbf)

*a	Torque Wrench Fulcrum Length

CONNECT ENGINE WIRE
1. Connect the engine wire with the bolt.
  Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf)
INSTALL ENGINE MOVING CONTROL ROD BRACKET
Refer to PROCEDURE - Step 39
INSTALL NO. 2 ENGINE MOUNTING STAY RH
Refer to PROCEDURE - Step 10
INSTALL RESERVOIR BRACKET
Refer to PROCEDURE - Step 41
INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY
Refer to PROCEDURE - Step 42
INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY
Refer to PROCEDURE - Step 10
INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY
Refer to INSTALLATION [02/2014 - ]
INSTALL V-BANK COVER SUB-ASSEMBLY
Refer to PROCEDURE - Step 74
ADD ENGINE COOLANT (for Engine)
See step 2
INSPECT FOR COOLANT LEAK (for Engine)
Refer to PROCEDURE - Step 1