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Home >> Toyota >> 2016 >> Highlander LE Plus, AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical (2GR-FE) (Service Information) (Except Hybrid) (2 Of 2) >> Cylinder Block >> Replacement [12/2013 - 11/2016] >> Procedure

Replacement [12/2013 - 11/2016]: Procedure

  1. REPLACE STRAIGHT PIN 
    1. Using a plastic hammer, tap in new straight pins to the cylinder block sub-assembly.
      GTY453342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Front Side *B Rear Side
      *C Upper Side *D Lower Side
      *E RH Side - -

      Standard Protrusion

      Item Protrusion
      Pin A 23 mm (0.906 in.)
      Pin B 6 mm (0.236 in.)
      Pin C 11 mm (0.433 in.)
      Pin D 9 mm (0.354 in.)
  2. REPLACE STUD BOLT 
    1. Using E8 and E10 "TORX" socket wrenches, install the stud bolts.
      GTY427910Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A Front Side *B LH Side

      Bolt (A) 

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      Bolt (B) 

      Torque: 17 N*m (173 kgf*cm, 13 ft.*lbf) 

  3. REPLACE CONNECTING ROD SMALL END BUSH 
    1. Using SST and a press, press out the bush.
      GTY449331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09222-30010 
    2. Align the oil holes of a new bush and the connecting rod.
      GTY437310Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Oil Hole
    3. Using SST and a press, press in the bush.
      GTY449331Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09222-30010 
    4. Using a pin hole grinder, hone the bush to obtain the standard oil clearance between the bush and piston pin.
      GTY416665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Oil Clearance

      0.001 to 0.007 mm (0.0000394 to 0.000276 in.)

    5. Coat the piston pin with engine oil, and push it into the connecting rod with a thumb.

      HINT: 

      Check that the piston pin fits at a normal room temperature.