Installation [12/2013 - ]: Procedure
- INSTALL REAR DISC
- INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG
- Install the parking brake shoe adjusting hole plug to rear disc.
- INSTALL REAR DISC BRAKE CYLINDER MOUNTING
- Install the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts.
Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf)
- Install the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts.
- INSTALL REAR DISC BRAKE BUSHING DUST BOOT
- Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.
HINT:
Apply more than 0.3 g (0.01 oz) of lithium soap base glycol grease to each rear disc brake bushing dust boot.
Lithium Soap Base Glycol Grease - Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.
- Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.
- INSTALL REAR NO. 1 DISC BRAKE CYLINDER SLIDE PIN
- Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear No. 1 disc brake cylinder slide pin.
Lithium Soap Base Glycol Grease - Install the rear No. 1 disc brake cylinder slide pin to the rear disc brake cylinder mounting.
- Push the rear No. 1 disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.
- Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear No. 1 disc brake cylinder slide pin.
- INSTALL REAR NO. 2 DISC BRAKE CYLINDER SLIDE PIN
Lithium Soap Base Glycol Grease Apply a light layer of lithium soap base glycol grease to the contact surface of the rear No. 2 disc brake cylinder slide pin.
- Install a new rear disc brake cylinder slide bushing to the rear No. 2 disc brake cylinder slide pin.
- Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear No. 2 disc brake cylinder slide pin.
Lithium Soap Base Glycol Grease - Install the rear No. 2 disc brake cylinder slide pin to the rear disc brake cylinder mounting.
- Push the rear No. 2 disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.
- INSTALL REAR DISC BRAKE PAD SUPPORT PLATE
- Install the 4 rear disc brake pad support plates to the rear disc brake cylinder mounting.NOTE:
Be sure to install each rear disc brake pad support plate in the correct position and direction.
- Install the 4 rear disc brake pad support plates to the rear disc brake cylinder mounting.
- INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT NOTE:
- When replacing worn rear disc brake pads, the rear disc brake anti-squeal shim kit must be replaced together with the rear disc brake pads.
- Make sure that disc brake grease is not applied onto the lining surface.
- Install each rear disc brake pad wear indicator plate in the correct position and direction.
- Install the rear disc brake anti-squeal shims in the correct positions and directions.
Disc Brake Grease Apply disc brake grease to the inside of each rear disc brake anti-squeal shim as shown in the illustration.
*1 Rear Disc Brake Anti-squeal Shim *2 Rear Disc Brake Pad Wear Indicator Plate Install the rear disc brake anti-squeal shim to each rear disc brake pad.
- Install the rear disc brake pad wear indicator plate to each rear disc brake pad.
- INSTALL REAR DISC BRAKE PAD
- Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.NOTE:
There should be no oil or grease on the friction surfaces of the rear disc brake pads or the rear disc.
- Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.
- INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY
- Hold the 2 rear disc brake cylinder slide pins and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.
Torque: 26.5 N*m (270 kgf*cm, 20 ft.*lbf)
- Hold the 2 rear disc brake cylinder slide pins and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.
- CONNECT REAR FLEXIBLE HOSE
- Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.
Torque: 22 N*m (224 kgf*cm, 16 ft.*lbf)
NOTE:Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.
- Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.
- BLEED BRAKE LINE
Refer to REPLACEMENT [12/2013 - ]
- ADJUST PARKING BRAKE
Refer to ADJUSTMENT [12/2013 - ]
- INSTALL REAR WHEEL
Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf)