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Home >> Toyota >> 2016 >> Highlander Hybrid Limited >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension (Service Information) (Hybrid) >> Front Suspension Member >> Installation [02/2014 - 11/2016] >> Procedure

Installation [02/2014 - 11/2016]: Procedure

  1. INSTALL HOLE PLUG 
    1. Install the 10 hole plugs to the front frame assembly.

      HINT: 

      There are 2 different shapes of hole plug.

      GTY446224Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH 
    1. Temporarily install a new front suspension member body mounting rear cushion LH while confirming the installation direction.
      GTY443041Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View from Underneath
      Front of the Vehicle
      NOTE:

      Position the front suspension member body mounting rear cushion LH in the correct direction.

    2. Install SST as shown in the illustration.
      GTY435175Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Suspension Member Body Mounting Rear Cushion LH
      • SST: 09830-10010 
        1. 09830-01010
        2. 09830-01020
        3. 09830-01030
        4. 09830-01060
    3. Using SST, install the front suspension member body mounting rear cushion LH as shown in the illustration.
      GTY445738Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hold
      *b Turn
      NOTE:

      Check that there is no clearance between the front frame assembly and the front suspension member body mounting rear cushion LH.

  3. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION RH 
    1. Temporarily install a new front suspension member body mounting rear cushion RH while confirming the installation direction.
      GTY432844Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View from Underneath
      Front of the Vehicle
      NOTE:

      Position the front suspension member body mounting rear cushion RH in the correct direction.

    2. Install SST using the same procedure as for the front suspension member body mounting rear cushion LH.
      • SST: 09830-10010 
        1. 09830-01010
        2. 09830-01020
        3. 09830-01030
        4. 09830-01060
    3. Using SST, install the front suspension member body mounting rear cushion RH.
      • SST: 09830-10010 
        1. 09830-01010
        2. 09830-01020
        3. 09830-01030
        4. 09830-01060

      HINT: 

      Perform the same procedure as for the LH side.

  4. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION 
    1. Temporarily install a new front suspension member body mounting front cushion while confirming the installation direction.
      GTY436274Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a View from Underneath
      Front of the Vehicle
      NOTE:

      Position the front suspension member body mounting front cushion in the correct direction.

    2. Install SST using the same procedure as for the front suspension member body mounting rear cushion LH.
      • SST: 09830-10010 
        1. 09830-01010
        2. 09830-01020
        3. 09830-01030
        4. 09830-01060
    3. Using SST, install each front suspension member body mounting front cushion as shown in the illustration.
      GTY451690Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hold
      *b Turn
      • SST: 09830-10010 
        1. 09830-01010
        2. 09830-01020
        3. 09830-01030
        4. 09830-01060
      NOTE:

      Check that there is no clearance between the front frame assembly and the front suspension member body mounting front cushion.

  5. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER 
    1. Install the 2 front suspension member body mounting rear stoppers to the front frame assembly.
  6. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER 
    1. Install the 2 front suspension member body mounting front stoppers to the front frame assembly.
  7. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER 
    1. Install the front suspension member dynamic damper to the front frame assembly with the 2 bolts.

      Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

      GTY436494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL NO. 2 FRAME CROSSMEMBER DYNAMIC DAMPER 
    1. Install the No. 2 frame crossmember dynamic damper to the front frame assembly with the 2 bolts.

      Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

      GTY450851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH 
    1. Install the front lower No. 1 suspension arm sub-assembly LH to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.
      Fig 1: Tightening Sequence Of Front Lower No. 1 Suspension Arm Sub-Assembly LH
      GTY443164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt 1, 2 

      Torque: 200 N*m (2039 kgf*cm, 148 ft.*lbf) 

      Bolt 3 

      Torque: 135 N*m (1377 kgf*cm, 100 ft.*lbf) 

      NOTE:

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

  10. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT: 

    Perform the same procedure as for the LH side.

  11. INSTALL STEERING LINK ASSEMBLY 

    Refer to PROCEDURE - Step 3

  12. INSTALL FRONT STABILIZER BAR 
    1. Install the front stabilizer bar with 2 front No. 2 stabilizer brackets, 2 front No. 1 stabilizer bar bushings and 2 front stabilizer link assemblies to the front frame assembly.
  13. INSTALL FRONT NO. 1 STABILIZER BRACKET LH 

    See step  5

  14. INSTALL FRONT NO. 1 STABILIZER BRACKET RH 

    HINT: 

    Perform the same procedure as for the LH side.

  15. INSTALL REAR ENGINE MOUNTING INSULATOR ASSEMBLY 

    Refer to PROCEDURE - Step 17 , or refer to PROCEDURE - Step 16

  16. INSTALL ENGINE MOUNTING INSULATOR LH 

    Refer to PROCEDURE - Step 15 , or refer to PROCEDURE - Step 14

  17. INSTALL ENGINE MOUNTING INSULATOR RH 

    Refer to PROCEDURE - Step 16 , or refer to PROCEDURE - Step 15

  18. INSTALL FRONT ENGINE MOUNTING INSULATOR 

    Refer to PROCEDURE - Step 14 , or refer to PROCEDURE - Step 13

  19. INSTALL FRONT FRAME ASSEMBLY 

    Refer to PROCEDURE - Step 18 , or refer to PROCEDURE - Step 17

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