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Home >> Toyota >> 2016 >> Highlander Hybrid Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 65 (Fuel System (2GR-FXS) - Service Information - (Hybrid)) >> Fuel Pump >> Removal [11/2016 - ] >> Procedure

Removal [11/2016 - ]: Procedure

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  1. REMOVE FUEL TANK ASSEMBLY 

    Refer to REMOVAL [11/2016 - ] 

  2. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    1. Disconnect the 2 fuel pump connectors and fuel tank pressure sensor (vapor pressure sensor assembly) connector.
      GTY685157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Fuel Pump Connector
      *b Fuel Tank Pressure Sensor (Vapor Pressure Sensor Assembly) Connector
    2. Disengage the 2 clamps to disconnect the fuel tank wire.
    3. Remove the tube joint clip, and pull off the fuel tube joint of the fuel tank main tube sub-assembly.
      GTY675177Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Fuel Suction Plate Sub-assembly
      *2 Tube Joint Clip
      *3 Fuel Tank Main Tube Sub-assembly
      *a Fuel Tube Joint
      *b O-ring
      *c Nylon Tube
      Pull off
      Pull off
      NOTE:
      • Remove any foreign matter on the fuel tube joint before performing this work.
      • Do not scratch or allow any foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the pipe (fuel pipe).
      • Be sure to disconnect the fuel tube joint by hand.
      • Do not bend, twist, pinch or kink the nylon tube.
      • Cover the disconnected fuel tube joint with a plastic bag to prevent damage and contamination.
      • If the fuel tube joint and fuel suction plate sub-assembly are stuck, push and pull to release them.
    4. Disengage the clamp to disconnect the fuel tank main tube sub-assembly.
    5. Remove the 8 bolts, fuel tank vent tube set plate and suction tube support plate from the fuel tank assembly.
      GTY657363Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the fuel suction tube with pump and gauge assembly from the fuel tank assembly.
      NOTE:

      Be careful not to bend the arm of the fuel sender gauge assembly.

      GTY657362Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the fuel suction tube set gasket from the fuel suction tube with pump and gauge assembly.
      GTY657360Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002