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Installation [11/2016 - ]: Procedure

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  1. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY 
    1. Install a new fuel suction tube set gasket to the fuel suction tube with pump and gauge assembly.
    2. Set the fuel suction tube with pump and gauge assembly to the fuel tank assembly.
      NOTE:

      Be careful not to bend the arm of the fuel sender gauge assembly.

    3. Install the fuel tank vent tube set plate and suction tube support plate with the 8 bolts.

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

      HINT: 

      Align the protrusion of the fuel tank vent tube set plate with the notch of the fuel suction tube with pump and gauge assembly.

      GTY684859Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion
      *b Notch
    4. Engage the clamp to connect the fuel tank main tube sub-assembly.
    5. Push the fuel tube joint onto the plug of the fuel suction plate sub-assembly, then install the tube joint clip.
      NOTE:
      • Check that there are no scratches or foreign matter around the connecting parts of the fuel tube joint and plug before performing this work.
      • Check that the fuel tube joint is securely inserted to the end.
      • Check that the tube joint clip is on the collar of the fuel tube joint.
      • After installing the tube joint clip, check that the fuel tank main tube sub-assembly is securely connected by pulling on it.
      GTY613194Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Tube Joint Clip
      *2 Fuel Tank Main Tube Sub-assembly
      *3 Fuel Suction Plate Sub-assembly
      *a Fuel Tube Joint
      *b O-ring
      *c Collar
      *d Correct
      *e Incorrect
    6. Engage the 2 clamps to connect the fuel tank wire.
    7. Connect the 2 fuel pump connectors and fuel tank pressure sensor (vapor pressure sensor assembly) connector.
  2. INSTALL FUEL TANK ASSEMBLY 

    Refer to INSTALLATION [11/2016 - ] 

  3. PERFORM INITIALIZATION 
    1. Perform "Inspection After Repair" after replacing the fuel pump.

      Refer to INITIALIZATION [11/2016 - ]