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Home >> Toyota >> 2016 >> Highlander Hybrid Limited >> Repair and Diagnosis >> External Pages >> Different car >> Section 63 (Emission Control System (2GR-FXS) - Service Information - (Hybrid)) >> Fuel Vapor Containment Valve >> Removal [11/2016 - ] >> Procedure

Removal [11/2016 - ]: Procedure

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  1. REMOVE FUEL TANK ASSEMBLY 

    Refer to REMOVAL [11/2016 - ]

  2. REMOVE FUEL VAPOR CONTAINMENT VALVE (FUEL TANK SOLENOID MAIN VALVE ASSEMBLY) 
    1. Disconnect the fuel vapor containment valve (fuel tank solenoid main valve assembly) connector.
      GTY424729Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the fuel tank vent hose sub-assembly from the fuel tank assembly.
      GTY614190Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Pinch
      Pull off
      NOTE:
      • Remove any dirt or foreign matter on the fuel tank vent hose sub-assembly before performing this work.
      • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tank vent hose sub-assembly has an O-ring that seals the pipe (fuel tank assembly).
      • Perform this work by hand. Do not use any tools.
      • Do not forcibly bend, twist or turn the fuel tank vent hose sub-assembly.
      • Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank vent hose sub-assembly.
      • If the fuel tank vent hose sub-assembly and pipe (fuel tank assembly) are stuck, push and pull to release them.
      1. Push the fuel tank vent hose sub-assembly firmly toward the fuel tank assembly.
      2. Pinch the fuel tank vent hose sub-assembly as shown in the illustration.
      3. Pull off the fuel tank vent hose sub-assembly.
    3. Disconnect the fuel tank vent hose sub-assembly from the fuel vapor containment valve (fuel tank solenoid main valve assembly).
      GTY437025Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Fuel Tank Vent Hose Sub-assembly *2 Pipe (Fuel Vapor Containment Valve (Fuel Tank Solenoid Main Valve Assembly))
      *a Retainer *b Tab
      *c Tube Connector *d O-ring
      Pinch Pull
      Pull off - -
      NOTE:
      • Remove any dirt or foreign matter on the tube connector before performing this work.
      • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the tube connector has an O-ring that seals the pipe (fuel vapor containment valve (fuel tank solenoid main valve assembly)).
      • Perform this work by hand. Do not use any tools.
      • Do not forcibly bend, twist or turn the fuel tank vent hose sub-assembly.
      • Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank vent hose sub-assembly.
      • If the tube connector and pipe (fuel vapor containment valve (fuel tank solenoid main valve assembly)) are stuck, push and pull to release them.

      HINT: 

      Do not remove the retainer.

    4. Remove the 2 nuts and fuel vapor containment valve (fuel tank solenoid main valve assembly) from the fuel tank assembly.
      GTY440822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the fuel tank vent hose sub-assembly from the fuel vapor containment valve (fuel tank solenoid main valve assembly).
      GTY637857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Pinch
      Pull off
      NOTE:
      • Remove any dirt or foreign matter on the fuel tank vent hose sub-assembly before performing this work.
      • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tank vent hose sub-assembly has an O-ring that seals the pipe (fuel vapor containment valve (fuel tank solenoid main valve assembly)).
      • Perform this work by hand. Do not use any tools.
      • Do not forcibly bend, twist or turn the fuel tank vent hose sub-assembly.
      • Protect the disconnected parts by covering them with plastic bags after disconnecting the fuel tank vent hose sub-assembly.
      • If the fuel tank vent hose sub-assembly and pipe (fuel vapor containment valve (fuel tank solenoid main valve assembly)) are stuck, push and pull to release them.
      1. Push the fuel tank vent hose sub-assembly firmly toward the fuel vapor containment valve (fuel tank solenoid main valve assembly).
      2. Pinch the fuel tank vent hose sub-assembly as shown in the illustration.
      3. Pull off the fuel tank vent hose sub-assembly.