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Installation [02/2014 - 11/2016]: Procedure

  1. INSTALL TIMING CHAIN CASE OIL SEAL 
    1. Using SST, tap in a new timing chain case oil seal until its surface is flush with the timing chain cover sub-assembly edge.
      • SST: 09223-2201009506-35010 
      GTY424384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Keep the lip free from foreign matter.
      • Do not tap in the timing chain case oil seal at an angle.
      • Make sure that the timing chain case oil seal edge does not stick out of the timing chain cover sub-assembly.
    2. Apply MP grease to the lip of the timing chain case oil seal.
  2. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY 
    1. Remove any old seal packing material remaining on the sealing surfaces before applying seal packing.
    2. Clean and degrease the contact surfaces of the timing chain cover sub-assembly, cylinder head sub-assembly and cylinder block sub-assembly and confirm that no oil, moisture or other foreign matter remains on the surfaces.
      GTY426216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Cylinder head and cylinder block side *b Timing chain cover side
      Area to be cleaned and degreased - -
    3. Install a new gasket.
      GTY307825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Apply seal packing in a continuous line to the engine unit as shown in the following illustration.

      Seal Packing

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Seal Packing Diameter

      3.0 mm (0.118 in.)

      NOTE:
      • If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.
      • Install the timing chain cover sub-assembly within 3 minutes of applying seal packing.
      • Do not start the engine for at least 2 hours after installation.
      GTY426289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Seal Packing Diameter: 3.0 mm (0.118 in.) or more
      Seal Packing
    5. Apply seal packing in a continuous line to the timing chain cover sub-assembly as shown in the following illustration.
      GTY443112Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Dashed line area
      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)      		 *b Continuous line area
      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
      *c Alternate long and short dashed line area
      (Seal packing: Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent)      		 *d Diagonal line area
      (Seal packing: Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent)
      Be sure to apply seal packing - -

      Seal Packing

      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

      Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

      NOTE:
      • If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.
      • Install the timing chain cover sub-assembly within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.
      • Do not start the engine for at least 2 hours after installation.

      Seal Packing Application Chart

      Area Seal Packing Diameter Application Position from Inside Seal Line
      Dashed Line Area 3.5 mm (0.138 in.) or more 3.0 to 4.0 mm (0.118 to 0.157 in.)
      Continuous Line Area 4.5 mm (0.177 in.) or more 1.0 to 2.0 mm (0.0394 to 0.0787 in.)
      Alternate Long and Short Dashed Line Area 3.5 mm (0.138 in.) or more 2.0 to 3.0 mm (0.0787 to 0.118 in.)
      Diagonal Line Area 6.0 mm (0.236 in.) or more 5.0 mm (0.197 in.)
    6. Align the drive rotor spline and the crankshaft as shown in the illustration. Install the drive rotor spline and timing chain cover sub-assembly to the crankshaft.
      GTY433698Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Crankshaft
      *a Drive Rotor Spline
    7. GTY426701Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Nut

      Type X:

      1. Temporarily tighten the timing chain cover sub-assembly with the 23 bolts and 2 nuts.
        NOTE:

        Make sure that there is no oil on the threads of the bolts (B) and (C).

        Bolt Length

        Item Length
        Bolt (A) 40 mm (1.57 in.)
        Bolt (B) 55 mm (2.17 in.)
        Bolt (C) 25 mm (0.984 in.)
        NOTE:

        Make sure that there is no oil on the threads of the bolts (B) and (C).

    8. Type Y:
      1. Temporarily tighten the timing chain cover sub-assembly with the 23 bolts and 2 nuts.

        Bolt Length

        Item Length
        Bolt (A) 40 mm (1.57 in.)
        Bolt (B) 55 mm (2.17 in.)
        Bolt (C) 28 mm (1.102 in.)
        NOTE:

        Make sure that there is no oil on the threads of the bolts (B) and (C).

        GTY426701Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Nut
    9. Fully tighten the 2 bolts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      GTY302595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Fully tighten the 2 bolts.
      GTY302592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    11. Fully tighten the 7 bolts and 2 nuts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      HINT: 

      Tighten the bolts and nuts from top to bottom as shown in the illustration.

      GTY302594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    12. Fully tighten the 12 bolts.

      Bolt (A) 

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      except Bolt (A) 

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      HINT: 

      Tighten the bolts from bottom to top as shown in the illustration.

      GTY430061Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL OIL PAN SUB-ASSEMBLY 

    Refer to INSTALLATION [02/2014 - 11/2016]

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