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Home >> Toyota >> 2016 >> Highlander Hybrid Limited >> Repair and Diagnosis >> Electrical >> Gauges >> Meter / Gauge / Display - Diagnostic Codes & Symptom Tests - (Hybrid) >> Meter / Gauge System >> DTC B1503: Exhaust Heat Management Warning Detected [11/2016 - ] >> Procedure

DTC B1503: Exhaust Heat Management Warning Detected [11/2016 - ]: Procedure

  1. READ VALUE USING TECHSTREAM (COOLANT TEMPERATURE) 
    1. Set the vehicle in maintenance mode using the Techstream.

      Refer to INSPECTION MODE PROCEDURE [11/2016 - ]

    2. Connect the Techstream to the DLC3.
    3. Turn the power switch on (IG).
    4. Turn the Techstream on.
    5. Enter the following menus: Body Electrical / Combination Meter / Data List.
    6. Read the Data List according to the display on the Techstream.

      Body Electrical > Combination Meter > Data List 

      Tester Display Measurement Item Range Normal Condition Diagnostic Note
      Coolant Temperature Engine coolant temperature Min.: 0 °C (32°F), Max.: 127.5°C (261.5°F) 75 to 100 °C (167 to 212°F): After warming up engine -

      Body Electrical > Combination Meter > Data List 

      Tester Display
      Coolant Temperature

      OK

      Engine coolant temperature displayed on the Techstream is 75 to 100°C (167 to 212°F) after warming up.

      NOTE:

      If the engine coolant temperature exceeds 100°C, the cooling system is malfunctioning. Stop the engine immediately.

      HINT: 

      The coolant temperature value in this inspection is the data sent from the engine coolant temperature sensor for the SFI system.

      Proceed to
      OK
      NG

    Result: 

    NG 

    GO TO EXHAUST HEAT RECIRCULATION SYSTEM: 

    Refer to PROBLEM SYMPTOMS TABLE [11/2016 - ] .

    Result: 

    OK 

    Go to next step 

  2. CHECK HARNESS AND CONNECTOR (TEMPERATURE SWITCH - COMBINATION METER ASSEMBLY) 
    1. Disconnect the F124 combination meter assembly connector.
    2. Disconnect the P2 temperature switch connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      P2-2 (TWS2) - F124-7 (TWS2) Always Below 1 Ω
      P2-2 (TWS2) or F124-7 (TWS2) - Body ground Always 10 kΩ or higher
      P2-1 (GND) - Body ground Always Below 1 Ω
      Proceed to
      OK
      NG

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result: 

    OK 

    Go to next step 

  3. REPLACE TEMPERATURE SWITCH 
    1. Replace the temperature switch with a new or known good one.

      Refer to REMOVAL [11/2016 - ] .

      OK

      DTC B1503 is not output.

      Proceed to
      OK
      NG

    Result: 

    OK 

    END 

    Result: 

    NG 

    REPLACE COMBINATION METER ASSEMBLY: 

    Refer to REMOVAL [02/2014 - ] .