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Home >> Toyota >> 2016 >> Highlander Hybrid Limited >> Repair and Diagnosis >> Electrical >> Charging Systems >> Battery / Charging System (Service Information) (Hybrid) >> Auxiliary Battery >> Installation [11/2016 - ] >> Procedure

Installation [11/2016 - ]: Procedure

  1. INSTALL AUXILIARY BATTERY 
    1. Install the battery insulator to the auxiliary battery.
    2. Install the auxiliary battery.
    3. Connect the battery hose to the auxiliary battery.

      HINT: 

      Push in the battery hose to the auxiliary battery until a click sound is heard.

    4. Install the battery clamp sub-assembly to the auxiliary battery with the nut and bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    5. Connect the cable to the positive (+) auxiliary battery terminal and tighten the nut.

      Torque: 6.4 N*m (65 kgf*cm, 57 in.*lbf) 

    6. Close the battery terminal cap.
  2. INSTALL BATTERY SERVICE HOLE COVER 
    1. Engage the 6 claws and 2 guides to install the battery service hole cover.
  3. INSTALL DECK SIDE TRIM BOX LH 

    Refer to PROCEDURE - Step 69

  4. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 
    1. Connect the cable to the negative (-) auxiliary battery terminal and tighten the nut.

      Torque: 6.5 N*m (66 kgf*cm, 58 in.*lbf) 

      NOTE:

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

      Refer to INITIALIZATION [11/2016 - ]

  5. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 70

  6. INSTALL DECK BOARD ASSEMBLY 

    Refer to PROCEDURE - Step 71