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Home >> Toyota >> 2016 >> Highlander Hybrid Limited >> Repair and Diagnosis >> Drivelines & Axles >> Wheel Hubs >> Axle And Differential (Service Information) (Hybrid) >> Rear Axle Hub Bolt >> Replacement [02/2014 - ] >> Procedure

Replacement [02/2014 - ]: Procedure

  1. DISCONNECT BRAKE BOOSTER PUMP CONNECTOR 

    Refer to PROCEDURE - Step 2

  2. REMOVE REAR WHEEL 
  3. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY 
    1. Remove the 2 bolts and separate the rear disc brake caliper assembly.
      NOTE:

      Use wire or an equivalent tool to keep the rear disc brake caliper assembly from hanging by the rear flexible hose.

  4. REMOVE PARKING BRAKE SHOE ADJUSTING HOLE PLUG 

    Refer to PROCEDURE - Step 13

  5. REMOVE REAR DISC 

    Refer to PROCEDURE - Step 14

  6. REMOVE REAR AXLE HUB BOLT 
    1. Temporarily install 2 service nuts to the rear axle hub bolts as shown in the illustration.

      Recommended Service Nut

      Thread diameter: 12.0 mm (0.472 in.)

      Thread pitch: 1.5 mm (0.0591 in.)

      NOTE:

      Install the service nuts to prevent damage to the rear axle hub bolts.

      GTY429899Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Service Nut
    2. Using SST and a screwdriver or an equivalent tool to hold the rear axle hub and bearing assembly, remove the rear axle hub bolt.
      • SST: 09628-10011 
      NOTE:

      Do not damage the threads of the rear axle hub bolts.

  7. INSTALL REAR AXLE HUB BOLT 
    1. Temporarily install a new rear axle hub bolt to the rear axle hub and bearing assembly.
      GTY441679Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Service Nut
      *b Washer
    2. Install a washer and service nut to the rear axle hub bolt as shown in the illustration.

      Recommended Service Nut

      Thread diameter: 12.0 mm (0.472 in.)

      Thread pitch: 1.5 mm (0.0591 in.)

      HINT: 

      Recommended washer thickness is 5 mm (0.197 in.) or more.

    3. Using a screwdriver or an equivalent tool to hold the rear axle hub and bearing assembly, install the rear axle hub bolt by tightening the service nut.
      NOTE:
      • Install the service nuts to prevent damage to the rear axle hub bolts.
      • Do not damage the threads of the rear axle hub bolts.
    4. Remove the 3 service nuts and washer from the 3 rear axle hub bolts.
  8. INSTALL REAR DISC 

    Refer to PROCEDURE - Step 1

  9. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG 

    Refer to PROCEDURE - Step 2

  10. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY 
    1. Install the rear disc brake caliper assembly to the rear axle carrier sub-assembly with the 2 bolts.

      Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

  11. CONNECT BRAKE BOOSTER PUMP CONNECTOR 
    1. With the power switch off, connect the 2 brake booster pump connectors.
    2. Clear the DTCs.

      Refer to DTC CHECK / CLEAR [02/2014 - ]

  12. ADJUST PARKING BRAKE 

    Refer to ADJUSTMENT [02/2014 - ]

  13. INSTALL REAR WHEEL 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

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