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Home >> Toyota >> 2016 >> Highlander Hybrid Limited >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Hybrid Transaxle (Q211) (Rear Traction Motor) (Service Information) >> Rear Traction Motor >> Removal [11/2016 - ] >> Procedure

Removal [11/2016 - ]: Procedure

  1. REMOVE SERVICE PLUG GRIP 

    Refer to REMOVAL [02/2014 - ]

  2. REMOVE RADIATOR SIDE DEFLECTOR SEAL LH 

    Refer to PROCEDURE - Step 1

  3. REMOVE RADIATOR SIDE SEAL RH 

    Refer to PROCEDURE - Step 2

  4. REMOVE COOL AIR INTAKE DUCT SEAL 

    Refer to PROCEDURE - Step 3

  5. REMOVE INLET AIR CLEANER ASSEMBLY 

    Refer to PROCEDURE - Step 5

  6. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY 

    Refer to REMOVAL [02/2014 - ]

  7. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  8. REMOVE AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE 

    Refer to PROCEDURE - Step 8

  9. REMOVE NO. 3 INVERTER BRACKET 

    Refer to PROCEDURE - Step 6

  10. REMOVE INVERTER TERMINAL COVER 

    Refer to PROCEDURE - Step 9

  11. CHECK TERMINAL VOLTAGE 

    Refer to PROCEDURE - Step 10

  12. INSTALL INVERTER TERMINAL COVER 

    Refer to PROCEDURE - Step 18

  13. INSTALL NO. 3 INVERTER BRACKET 

    Refer to PROCEDURE - Step 21

  14. INSTALL AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE 

    Refer to PROCEDURE - Step 3

  15. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 10

  16. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY 

    Refer to INSTALLATION [02/2014 - ]

  17. INSTALL INLET AIR CLEANER ASSEMBLY 

    Refer to PROCEDURE - Step 6

  18. INSTALL COOL AIR INTAKE DUCT SEAL 

    Refer to PROCEDURE - Step 4

  19. INSTALL RADIATOR SIDE SEAL RH 

    Refer to PROCEDURE - Step 5

  20. INSTALL RADIATOR SIDE DEFLECTOR SEAL LH 

    Refer to PROCEDURE - Step 6

  21. DISCONNECT NO. 6 FLOOR WIRE 
    WARNING:

    Wear insulated gloves.

    1. Disconnect the temperature sensor connector.
      GTY624851Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the resolver sensor connector.
    3. Disengage the clamp.
    4. Remove the nut and disconnect the rear traction motor bond cable assembly from the wire harness clamp bracket.
    5. Remove the 3 nuts and disconnect the No. 6 floor wire from the rear traction motor with transaxle assembly and vehicle body.
      GTY438611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Insulate the disconnected terminals with insulating tape.

  22. REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY 

    Refer to REMOVAL [11/2016 - ]

  23. REMOVE REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY 
    1. Using an engine sling device, hold the rear traction motor with transaxle assembly.
      WARNING:

      As the rear traction motor with transaxle assembly is heavy, hold it securely using an engine sling device.

      NOTE:
      • When removing the 2 bolts on the differential mount cushion side of the rear traction motor with transaxle assembly, make sure to hold the rear traction motor with transaxle assembly securely to prevent it from dropping.
      • Lightly shake the rear traction motor with transaxle assembly by hand to make sure it is securely held while performing work.
      • Do not shake the rear traction motor with transaxle assembly excessively while holding it.
    2. Remove the 4 bolts, 2 upper differential mount supports, 2 lower differential mount supports and rear traction motor with transaxle assembly from the rear suspension member sub-assembly.
      GTY634730Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Upper Differential Mount Stopper
      *2 Front Differential Support Assembly
      *3 Lower Differential Mount Stopper
      NOTE:
      • Do not drop the rear traction motor with transaxle assembly.
      • Do not damage the installation surface of the rear traction motor with transaxle assembly.
  24. REMOVE FRONT DIFFERENTIAL SUPPORT ASSEMBLY 
    1. Remove the 2 bolts and differential support protector from the front differential support assembly.
      GTY624846Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts and front differential support assembly from the rear traction motor with transaxle assembly.
      GTY624847Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE EXTENSION WIRE ASSEMBLY 
    1. Remove the 3 bolts and extension wire assembly from the rear traction motor with transaxle assembly.
      GTY308199Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. Remove the bolt and wire harness clamp bracket from the rear traction motor with transaxle assembly.
      GTY624843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE BREATHER PLUG 
    1. Remove the breather plug from the rear traction motor with transaxle assembly.
      GTY451052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the breather plug.

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