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Home >> Toyota >> 2016 >> Highlander Hybrid Limited >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Hybrid Transaxle (Q211) (Rear Traction Motor) (Service Information) >> Differential Side Gear Shaft >> Installation [02/2014 - ] >> Procedure

Installation [02/2014 - ]: Procedure

  1. INSTALL DUST COVER 
    1. for LH Side:
      1. Using SST, a steel plate and a press, install a new dust cover to the differential side gear shaft sub-assembly.
        GTY452910Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Press
        *b Steel Plate
        • SST: 09527-21011 
        • SST: 09726-40010 
        NOTE:
        • Make sure that the edge of the dust cover is securely installed to the differential side gear shaft sub-assembly.
        • Do not damage the dust cover.
    2. for RH Side:
      1. Using SST, a steel plate and a press, install a new dust cover to the differential side gear shaft sub-assembly.
        GTY432034Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Press
        *b Steel Plate
        • SST: 09309-14010 
        • SST: 09527-20011 
        NOTE:
        • Make sure that the edge of the dust cover is securely installed to the differential side gear shaft sub-assembly.
        • Do not damage the dust cover.
  2. INSTALL DIFFERENTIAL SIDE GEAR SHAFT SUB-ASSEMBLY 
    1. Install a new differential side gear shaft snap ring to the differential side gear shaft sub-assembly.
    2. Using SST, install the differential side gear shaft sub-assembly to the rear traction motor with transaxle assembly.
      • SST: 09520-24010 
        1. 09520-04010
        2. 09520-32040
      NOTE:
      • Position the differential side gear shaft snap ring with the opening facing downward.
      • Do not tap the differential side gear shaft sub-assembly at an angle. If the differential side gear shaft sub-assembly is tapped at an angle, replace the differential side gear shaft snap ring with a new one.
      • Do not damage the rear transaxle side gear oil seal.
    3. Using vernier calipers, measure the distance between the right and left differential side gear shaft sub-assemblies as shown in the illustration.
      GTY450647Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 272.9 mm (10.744 in.) or Less

      Standard Distance

      272.9 mm (10.744 in.) or Less

  3. INSTALL REAR DRIVE SHAFT ASSEMBLY 

    Refer to INSTALLATION [02/2014 - ]

  4. ADD HYBRID TRANSAXLE FLUID 

    See step  2

  5. INSPECT HYBRID TRANSAXLE FLUID 

    See step  1