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Disassembly [02/2014 - ]: Procedure

  1. SEPARATE REAR NO. 2 DRIVE SHAFT INBOARD JOINT BOOT CLAMP 
    1. Hold the drive shaft in a vise between aluminum plates.
      NOTE:

      Do not overtighten the vise.

    2. Using needle-nose pliers, separate the rear No. 2 drive shaft inboard joint boot clamp.
      GTY426834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. SEPARATE REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP 

    HINT: 

    Perform the same procedure as for the rear No. 2 drive shaft inboard joint boot clamp.

  3. SEPARATE REAR DRIVE SHAFT INBOARD JOINT BOOT 
    1. Separate the rear drive shaft inboard joint boot from the rear drive shaft inboard joint assembly.
  4. REMOVE REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY 
    1. Hold the drive shaft in a vise between aluminum plates.
      NOTE:

      Do not overtighten the vise.

    2. Remove the old grease from the rear drive shaft inboard joint assembly.
    3. Put matchmarks on the rear drive shaft inboard joint assembly and rear drive shaft outboard joint shaft assembly.
      NOTE:

      Do not use a punch for the marks.

      GTY434489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
    4. Using a screwdriver, remove the drive shaft snap ring from the rear drive shaft inboard joint assembly.
      GTY425496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the rear drive shaft inboard joint assembly from the rear drive shaft outboard joint shaft assembly.
      NOTE:

      Be careful not to drop the balls.

    6. Put matchmarks on the rear drive shaft outboard joint shaft assembly, inner race and ball cage.
      NOTE:

      Do not use a punch for the marks.

      GTY439550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
    7. Remove the 8 balls.
    8. Slide the ball cage to the outboard joint side.
    9. Using a snap ring expander, remove the shaft snap ring from the rear drive shaft outboard joint shaft assembly.
      GTY434570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Using a brass bar and a hammer, tap out the inner race from the rear drive shaft outboard joint shaft assembly.
      NOTE:

      Be careful not to damage the inner race.

      GTY183531Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    11. Remove the ball cage.
  5. REMOVE REAR DRIVE SHAFT INBOARD JOINT BOOT 
    1. Remove the rear No. 2 drive shaft inboard joint boot clamp, rear drive shaft inboard joint boot and rear drive shaft inboard joint boot clamp.
  6. SEPARATE REAR NO. 2 DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP 
    1. Using a screwdriver, separate the rear No. 2 drive shaft outboard joint boot clamp as shown in the illustration.
      GTY257527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. SEPARATE REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP 
    1. Using pliers, separate the rear drive shaft outboard joint boot clamp as shown in the illustration.
      GTY371377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE REAR DRIVE SHAFT OUTBOARD JOINT BOOT 
    1. Remove the rear drive shaft outboard joint boot clamp, rear drive shaft outboard joint boot and rear No. 2 drive shaft outboard joint boot clamp from the rear drive shaft outboard joint shaft assembly.
    2. Remove the old grease from the outboard joint.