On-Vehicle Inspection [02/2014 - ]: Procedure
- INSPECT BRAKE MASTER CYLINDER SUB-ASSEMBLY
- Check auxiliary battery voltage.
Standard Voltage
11 to 14 V (while the power switch is off)
- Set a pedal effort gauge.
- Connect the Techstream to the DLC3 with the power switch off, shift lever in P and parking brake applied.
- Turn the power switch on (IG) and turn the Techstream on.
- Clear the DTCs.
Refer to DTC CHECK / CLEAR [02/2014 - ]
- Inspect operation without the brake booster.
- Inspect and adjust the brake pedal.
Refer to ADJUSTMENT [02/2014 - ]
- Enter the following menus: Chassis / ABS/VSC/TRAC / Active Test / ECB (Electronically Controlled Brake System) Control Invalid.
Chassis > ABS/VSC/TRAC > Active Test
Active Test Display ECB Control Invalid Data List Display Master Cylinder Sensor Master Cylinder Sensor2 Stroke Sensor Stroke Sensor2 - Select "Master Cylinder Sensor", "Master Cylinder Sensor 2", "Stroke Sensor" and "Stroke Sensor 2".
- Turn "ECB (Electronically Controlled Brake System) Control Invalid" on, and check the value output from "Master Cylinder Sensor", "Master Cylinder Sensor 2", "Stroke Sensor" and "Stroke Sensor 2" by depressing the brake pedal.
Standard Voltage
Pedal Effort Master Cylinder Sensor Master Cylinder Sensor 2 Stroke Sensor Stroke Sensor 2 200 N (20 kgf, 45.0 lbf) 0.90 to 1.30 V 0.90 to 1.30 V 1.60 to 2.00 V 2.95 to 3.35 V 500 N (51 kgf, 112.4 lbf) 1.95 to 2.35 V 1.95 to 2.35 V 2.00 to 2.40 V 2.55 to 2.95 V HINT:
Check the performance of the brake master cylinder sub-assembly by comparing the output values from the master cylinder sensor and stroke sensor. If there is a problem, determine the state of the brake master cylinder sub-assembly by using these results together with the results from inspecting the brake actuator assembly and brake pedal stroke sensor.
- After inspection, turn "ECB (Electronically Controlled Brake System) Control Invalid" off.
- Inspect and adjust the brake pedal.
- Check auxiliary battery voltage.
- INSPECT BRAKE STROKE SIMULATOR CYLINDER SUB-ASSEMBLY
- Check auxiliary battery voltage.
Standard Voltage
11 to 14 V (while the power switch is off)
- Set a pedal effort gauge.
- Connect the Techstream to the DLC3 with the power switch off, shift lever in P and parking brake applied.
- Turn the power switch on (IG) and turn the Techstream on.
- Clear the DTCs.
Refer to DTC CHECK / CLEAR [02/2014 - ]
- Inspect operation without the brake booster.
- Inspect and adjust the brake pedal.
Refer to ADJUSTMENT [02/2014 - ]
- Enter the following menus: Chassis / ABS/VSC/TRAC / Active Test / ECB (Electronically Controlled Brake System) Control Invalid.
Chassis > ABS/VSC/TRAC > Active Test
Active Test Display ECB Control Invalid Data List Display Master Cylinder Sensor Master Cylinder Sensor2 Stroke Sensor Stroke Sensor2 - Select "Master Cylinder Sensor", "Master Cylinder Sensor 2", "Stroke Sensor" and "Stroke Sensor 2".
- Turn "ECB (Electronically Controlled Brake System) Control Invalid" on, and check the value output from "Master Cylinder Sensor", "Master Cylinder Sensor 2", "Stroke Sensor" and "Stroke Sensor 2 "by depressing the brake pedal.
Standard Voltage
Pedal Effort Master Cylinder Sensor Master Cylinder Sensor 2 Stroke Sensor Stroke Sensor 2 200 N (20 kgf, 45.0 lbf) 0.90 to 1.30 V 0.90 to 1.30 V 1.60 to 2.00 V 2.95 to 3.35 V 500 N (51 kgf, 112.4 lbf) 1.95 to 2.35 V 1.95 to 2.35 V 2.00 to 2.40 V 2.55 to 2.95 V HINT:
Check the performance of the brake master cylinder sub-assembly by comparing the output values from the master cylinder sensor and stroke sensor. If there is a problem, determine the state of the brake master cylinder sub-assembly by using these results together with the results from inspecting the brake actuator assembly and brake pedal stroke sensor.
- After inspection, turn "ECB (Electronically Controlled Brake System) Control Invalid" off.
- Inspect and adjust the brake pedal.
- Inspect operation with the brake booster.
- Enter the following menus: Chassis / ABS/VSC/TRAC / Data List "Stroke Sensor" and "Stroke Sensor 2".
Chassis > ABS/VSC/TRAC > Data List
Tester Display Stroke Sensor Stroke Sensor2 - Depress the brake pedal 4 or 5 times.
- Check the value output from "Stroke Sensor" and "Stroke Sensor 2" by depressing the brake pedal.
Standard Voltage
Pedal Effort Stroke Sensor Stroke Sensor 2 50 N (5 kgf, 11.2 lbf) 1.15 to 1.55 V 3.40 to 3.80 V 100 N (10 kgf, 22.5 lbf) 1.30 to 1.70 V 3.25 to 3.65 V 150 N (15 kgf, 33.7 lbf) 1.40 to 1.80 V 3.15 to 3.55 V 200 N (20 kgf, 45.0 lbf) 1.50 to 1.90 V 3.05 to 3.45 V
- Enter the following menus: Chassis / ABS/VSC/TRAC / Data List "Stroke Sensor" and "Stroke Sensor 2".
- Check auxiliary battery voltage.