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Home >> Toyota >> 2016 >> Highlander Hybrid Limited >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof (Service Information) (Hybrid) >> Sliding Roof Housing (For Panoramic Moon Roof) >> Reassembly [02/2014 - ] >> Procedure

Reassembly [02/2014 - ]: Procedure

  1. INSTALL SUNSHADE TRIM SUB-ASSEMBLY 
    1. Engage the guide so that the hexagon wrench (*A) or locking pin (*B) is upright as shown in the illustration.
      GTY454654Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A When Reusing the Sunshade Trim Sub-assembly *B When Replacing the Sunshade Trim Sub-assembly
      *a Hexagon Wrench *b Locking Pin
      *c Guide *d Pin
      NOTE:

      Make sure that the hexagon wrench (*A) or locking pin (*B) does not fall out when installing the sunshade trim sub-assembly.

    2. Push the pin in the direction indicated by the arrow (1) shown in the illustration.
    3. Move the sunshade trim sub-assembly in the direction indicated by the arrow (2) shown in the illustration and engage the pin.
    4. Wrap the sunshade cover as shown in the illustration.
      GTY442733Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Sunshade Cover
      *b End of Sunshade Cover
    5. Insert the ends of the sunshade cover into the sliding roof housing sub-assembly as shown in the illustration.
    6. Engage the 2 guides.
    7. Using a T25 "TORX" socket wrench, install the sunshade trim sub-assembly to the sliding roof housing sub-assembly with the 2 screws.

      Torque: 4.0 N*m (41 kgf*cm, 35 in.*lbf) 

    8. Remove the 1.5 mm hexagon wrench (*A) or locking pin (*B) as shown in the illustration.
      GTY431202Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A When Reusing the Sunshade Trim Sub-assembly *B When Replacing the Sunshade Trim Sub-assembly
      *a Hexagon Wrench *b Locking Pin
    9. Slide the sunshade trim sub-assembly as shown in the illustration.
      GTY448138Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard

      Area Dimension
      a 30 mm (1.18 in.)
  2. INSTALL ROOF WIND DEFLECTOR PANEL SUB-ASSEMBLY 
    1. Engage the 2 pins and lower the roof wind deflector panel sub-assembly as shown in the illustration.
      GTY455045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Pin *b Guide
    2. Engage the 2 pins.
    3. Engage the claw and 2 guides to install the roof wind deflector panel sub-assembly.
      NOTE:

      Make sure that the claw is securely engaged.

  3. INSTALL SLIDING ROOF WEATHERSTRIP 
    1. Clean the sliding roof housing sub-assembly surface.
      1. Using a heat light, heat the sliding roof housing sub-assembly surface.
        HEATING TEMPERATURE

        Item Temperature
        Sliding Roof Housing Sub-assembly 20 to 30°C (68 to 86°F)
        NOTE:

        Do not heat the sliding roof housing sub-assembly excessively.

      2. Remove the double-sided tape from the sliding roof housing sub-assembly.
      3. Clean off any tape adhesive residue with cleaner.
    2. Coat the installation surface of the sliding roof housing sub-assembly with primer.
    3. Remove the release paper from a new sliding roof weatherstrip.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    4. Engage the 2 guides and install the sliding roof weatherstrip.
      GTY448329Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Double-sided Tape - -
  4. INSTALL NO. 2 ROOF WIRE 
    1. Engage the 17 clamps to install the No. 2 roof wire.
      GTY423813Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connector.
  5. ADJUST FULLY CLOSED POSITION 
    1. Using a screwdriver, slide the sliding roof shoe in either direction and align the alignment marks as shown in the illustration.
      GTY447209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Alignment Mark *b Sliding Roof Shoe

      HINT: 

      Tape the screwdriver tip before use.

  6. INSTALL SLIDING ROOF DRIVE GEAR ASSEMBLY (for Roof Sunshade) 
    1. Install the sliding roof drive gear assembly with the 2 bolts.
      GTY423811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    2. Connect the connector.
  7. INSTALL SLIDING ROOF DRIVE GEAR ASSEMBLY (for Sliding Roof) 
    1. Install the sliding roof drive gear assembly with the 2 bolts.
      GTY423810Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    2. Engage the clamp.
    3. Connect the connector.
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