LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2016 >> Highlander Hybrid Limited >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Exterior Panels / Trim (Service Information) (Hybrid) >> Front Bumper >> Reassembly [02/2014 - 11/2016] >> Procedure

Reassembly [02/2014 - 11/2016]: Procedure

  1. INSTALL FRONT BUMPER STAY LH 
    1. Engage the claw.
      GTY427184Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the clip as shown in the illustration.
    3. Install the front bumper stay LH with the bolt.
      GTY451133Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  2. INSTALL FRONT BUMPER STAY RH 

    HINT: 

    Use the same procedure as for the LH side.

  3. INSTALL FRONT BUMPER REINFORCEMENT 
    1. Install the front bumper reinforcement with the 6 bolts.
      GTY427182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 69 N*m (704 kgf*cm, 51 ft.*lbf) 

    2. Engage the 3 clamps.
      GTY427075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT BUMPER ENERGY ABSORBER 
    GTY427076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Engage the 2 guides to install the front bumper energy absorber.
  5. INSTALL NO. 1 MOULDING TAPE 
    1. Clean off any tape adhesive residue with cleaner.
    2. Using a brush or sponge, coat the application area of No. 1 moulding tape with primer.
      NOTE:
      • Do not apply too much primer.
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover primer.

      HINT: 

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Remove the release paper from a new No. 1 moulding tape.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    4. Install the No. 1 moulding tape as shown in the illustration.
      GTY444834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Line

      HINT: 

      • Apply the No. 1 moulding tape along the line marked on the front bumper cover.
      • Use the same procedure for the RH side and LH side.
  6. INSTALL LOWER FRONT BUMPER COVER 
    1. Engage the 18 claws.
      GTY427534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the lower front bumper cover with the 6 clips.
      GTY451210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET 
    1. Install the front bumper extension mounting bracket with the 2 screws.
      GTY427574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY 
    1. Engage the 2 guides and 10 claws.
      GTY427532Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the lower radiator grille sub-assembly with the 2 clips.
      GTY427529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL FRONT BUMPER HOLE COVER LH 
    1. Engage the hook.
      GTY439969Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hook
    2. Engage the 2 claws to install the front bumper hole cover LH.
  10. INSTALL FRONT BUMPER HOLE COVER RH 

    HINT: 

    Use the same procedure as for the LH side.

  11. INSTALL FRONT BUMPER SIDE RETAINER LH 
    1. Engage the 3 claws.
      GTY427526Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the clip.
      GTY427525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the front bumper side retainer LH with the screw.
  12. INSTALL FRONT BUMPER SIDE RETAINER RH 

    HINT: 

    Use the same procedure as for the LH side.

  13. INSTALL FRONT FENDER LINER RETAINER 
    1. Engage the claw to install the front fender liner retainer.

      HINT: 

      Use the same procedure for the RH side and LH side.

      GTY427524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL FOG LIGHT COVER LH (w/o Daytime Running Light) 
    1. Engage the guide and 2 claws.
      GTY427072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 3 clips.
      GTY427068Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the fog light cover LH with the screw.
    4. Engage the 2 guides and claw.
      GTY427069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the fog light mounting bracket LH with the 3 screws.
      GTY451108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL FOG LIGHT COVER RH (w/o Daytime Running Light) 

    HINT: 

    Use the same procedure as for the LH side.

  16. INSTALL FOG LIGHT COVER LH (w/ Daytime Running Light) 
    1. Engage the guide and 2 claws.
      GTY427527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the fog light cover LH with the clip.
      GTY451209Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL FOG LIGHT COVER RH (w/ Daytime Running Light) 

    HINT: 

    Use the same procedure as for the LH side.

  18. INSTALL DAYTIME RUNNING LIGHT ASSEMBLY LH (w/ Daytime Running Light) 

    Refer to PROCEDURE - Step 1

  19. INSTALL DAYTIME RUNNING LIGHT ASSEMBLY RH (w/ Daytime Running Light) 

    HINT: 

    Use the same procedure as for the LH side.

  20. INSTALL FOG LIGHT ASSEMBLY LH 

    Refer to PROCEDURE - Step 1

  21. INSTALL FOG LIGHT ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

scientia non olet · About LEMON Manuals