LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2016 >> Corolla S, Standard Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 6 (Automatic Transmission (U341E) (Service Information)) >> Differential Case >> Reassembly [08/2013 - 08/2016] >> Procedure

Reassembly [08/2013 - 08/2016]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL FRONT DIFFERENTIAL SIDE GEAR 
    1. Coat the 2 front differential side gears, 2 front differential side gear thrust washers, 2 front differential pinions and 2 front differential pinion thrust washers with ATF and install them to the front differential case.
      GTY163222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT NO. 1 DIFFERENTIAL PINION SHAFT 
    1. Coat the front No. 1 differential pinion shaft with ATF and install it to the front differential case.
      GTY159162Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT DIFFERENTIAL SIDE GEAR BACKLASH 

    See step  1

  4. INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN 
    1. Using a 5 mm pin punch and a hammer, install the front differential pinion shaft straight pin to the front differential case.
      GTY159163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a chisel and a hammer, stake the front differential case.
      GTY159164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT DIFFERENTIAL RING GEAR 
    1. Using ATF and a heater, heat the front differential ring gear to 90 to 110°C (194 to 230°F).
      GTY163682Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not heat the front differential ring gear to more than 110°C (230°F).

    2. Clean the contact surface of the front differential case.
    3. Align the matchmarks, and install the front differential ring gear case quickly.
      GTY442199Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
      NOTE:

      Do not install the bolts while the front differential ring gear is hot.

    4. Install 4 new front differential ring gear set bolt lock plates to the front differential case with the 8 bolts.
      GTY448555Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 88.2 N*m (899 kgf*cm, 65 ft.*lbf) 

    5. Using SST, stake the 4 front differential ring gear set bolt lock plates.
      GTY443072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09930-00010