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Disassembly [08/2013 - 08/2016]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE PARK/NEUTRAL POSITION SWITCH ASSEMBLY 
    1. Remove the nut, washer and control shaft lever from the manual valve lever shaft.
      GTY437757Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Pry out the lock plate and remove the lock nut and lock plate from the park/neutral position switch assembly.
      GTY437759Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts and park/neutral position switch assembly from the transaxle case.
      GTY437760Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE TRANSMISSION REVOLUTION SENSOR 
    1. Remove the bolt and transmission revolution sensor from the automatic transaxle assembly.
      GTY448954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the O-ring from the transmission revolution sensor.
      GTY437883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the transmission revolution sensor.

      HINT: 

      Tape the screwdriver tip before use.

  3. REMOVE OIL COOLER TUBE UNION 
    1. for Elbow Type:
      GTY448955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Loosen the nut while holding the oil cooler tube union.
      2. Remove the oil cooler tube union from the transaxle case.
      3. Using a screwdriver, remove the O-ring from the oil cooler tube union.
        NOTE:

        Be careful not to damage the oil cooler tube union.

        HINT: 

        Tape the screwdriver tip before use.

    2. for Straight Type:
      GTY448956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the oil cooler tube union from the transaxle case.
      2. Using a screwdriver, remove the O-ring from the oil cooler tube union.
        NOTE:

        Be careful not to damage the oil cooler tube union.

        HINT: 

        Tape the screwdriver tip before use.

  4. REMOVE NO. 1 TRANSAXLE CASE PLUG 
    1. Remove the 4 No. 1 transaxle case plugs from the transaxle housing and transaxle case.
      GTY447430Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 4 O-rings from the 4 No. 1 transaxle case plugs.
      NOTE:

      Be careful not to damage the No. 1 transaxle case plug.

      HINT: 

      Tape the screwdriver tip before use.

    3. Remove the No. 1 transaxle case plug from the transaxle case.
      GTY447429Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a screwdriver, remove the O-ring from the No. 1 transaxle case plug.
      NOTE:

      Be careful not to damage the No. 1 transaxle case plug.

      HINT: 

      Tape the screwdriver tip before use.

  5. REMOVE BREATHER PLUG HOSE 
    1. Using a screwdriver, remove the breather plug hose from the breather plug.
      GTY448950Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the breather plug.

      HINT: 

      Tape the screwdriver tip before use.

    2. Using a screwdriver, remove the No. 1 breather plug (ATM) from the breather plug hose.
      NOTE:

      Be careful not to damage the breather plug hose.

      HINT: 

      Tape the screwdriver tip before use.

  6. REMOVE BREATHER PLUG 
    1. Using a screwdriver, remove the breather plug from the transaxle case.
      NOTE:

      Be careful not to damage the transaxle case.

      HINT: 

      Tape the screwdriver tip before use.

    2. Using a screwdriver, remove the O-ring from the breather plug.
      GTY425686Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the breather plug.

      HINT: 

      Tape the screwdriver tip before use.

  7. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Support the automatic transaxle assembly with wooden blocks.
      GTY165646Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE DRAIN PLUG 
    1. Using a 10 mm hexagon socket wrench, remove the drain plug and gasket from the automatic transaxle oil pan sub-assembly.
  9. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY 

    See step  3

  10. REMOVE VALVE BODY OIL STRAINER ASSEMBLY 

    See step  4

  11. REMOVE TRANSMISSION VALVE BODY ASSEMBLY 

    See step  5

  12. REMOVE TRANSMISSION WIRE 

    See step  2

  13. REMOVE TRANSAXLE CASE GASKET 
    1. Using a screwdriver, remove the transaxle case gasket from the transaxle case.
      GTY447427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the transaxle case.

      HINT: 

      Tape the screwdriver tip before use.

  14. REMOVE TRANSAXLE CASE 2ND BRAKE GASKET 
    1. Using a screwdriver, remove the transaxle case 2nd brake gasket from the transaxle case.
      GTY447431Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the transaxle case.

      HINT: 

      Tape the screwdriver tip before use.

  15. REMOVE BRAKE DRUM GASKET 
    1. Using a screwdriver, remove the brake drum gasket from the transaxle case.
      GTY455518Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the transaxle case.

      HINT: 

      Tape the screwdriver tip before use.

  16. REMOVE CHECK BALL BODY 
    1. Remove the check ball body and check ball body compression spring from the transaxle case.
      GTY164695Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE B-2 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the B-2 accumulator piston and B-2 accumulator piston compression spring from the transaxle case.
      GTY164693Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Applying compressed air may cause the B-2 accumulator piston to jump out. When removing the B-2 accumulator piston, hold it by hand using a piece of cloth.
      • Be careful as ATF may spray when applying compressed air.
    2. Using a screwdriver, remove the 2 B-2 accumulator piston O-rings from the B-2 accumulator piston.
      GTY454588Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the B-2 accumulator piston.

      HINT: 

      Tape the screwdriver tip before use.

  18. REMOVE C-3 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the C-3 accumulator piston and C-3 accumulator piston compression spring from the transaxle case.
      GTY159495Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Applying compressed air may cause the C-3 accumulator piston to jump out. When removing the C-3 accumulator piston, hold it by hand using a piece of cloth.
      • Be careful as ATF may spray when applying compressed air.
    2. Using a screwdriver, remove the 2 C-3 accumulator piston O-rings from the C-3 accumulator piston.
      GTY443143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the C-3 accumulator piston.

      HINT: 

      Tape the screwdriver tip before use.

  19. REMOVE C-2 ACCUMULATOR PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole and remove the C-2 accumulator piston and C-2 accumulator piston compression spring from the transaxle case.
      GTY159496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Applying compressed air may cause the C-2 accumulator piston to jump out. When removing the C-2 accumulator piston, hold it by hand using a piece of cloth.
      • Be careful as ATF may spray when applying compressed air.
    2. Using a screwdriver, remove the 2 C-2 accumulator piston O-rings from the C-2 accumulator piston.
      GTY443140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the C-2 accumulator piston.

      HINT: 

      Tape the screwdriver tip before use.

  20. REMOVE TRANSAXLE HOUSING 
    1. Remove the 14 bolts from the transaxle housing.
      GTY448951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a brass bar and a hammer, tap on the circumference of the transaxle housing to remove the transaxle housing from the transaxle case.
      NOTE:

      The differential gear assembly may be accidentally removed when the transaxle housing is removed.

  21. INSPECT INPUT SHAFT ASSEMBLY END PLAY 

    See step  14

  22. REMOVE OIL PUMP ASSEMBLY 
    1. Remove the 7 bolts and oil pump assembly from the transaxle case.
      GTY448952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE DIFFERENTIAL GEAR ASSEMBLY 
    1. Remove the differential gear assembly from the transaxle case.
      GTY440991Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING 
    1. Using SST, remove the front differential case front tapered roller bearing (inner race) from the front differential case.
      GTY438993Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hold
      *b Turn
      • SST: 09950-40011 
        1. 09951-04010
        2. 09952-04010
        3. 09953-04030
        4. 09954-04010
        5. 09955-04061
        6. 09957-04010
        7. 09958-04011
      • SST: 09950-60010 
        1. 09951-00390
    2. Using SST, remove the front differential case front tapered roller bearing (outer race) from the transaxle housing.
      • SST: 09387-00041 
        1. 09387-01030
        2. 09387-01041
      • SST: 09387-02010 
      • SST: 09387-02020 
      GTY442423Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hold
      *b Turn
  25. REMOVE FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING 
    1. Using SST, remove the front differential case rear tapered roller bearing (inner race) from the front differential case.
      • SST: 09950-40011 
        1. 09951-04010
        2. 09952-04010
        3. 09953-04020
        4. 09954-04010
        5. 09955-04061
        6. 09957-04010
        7. 09958-04011
      • SST: 09950-60010 
        1. 09951-00430
      GTY444294Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hold
      *b Turn
    2. Using SST, remove the front differential case rear tapered roller bearing (outer race) and front differential rear case shim from the transaxle case.
      • SST: 09612-65014 
        1. 09612-01010
        2. 09612-01050
      GTY447357Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hold
      *b Turn
  26. REMOVE OVERDRIVE BRAKE O-RING 
    1. Using a screwdriver, remove the 2 overdrive brake O-rings from the transaxle case.
      GTY447424Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the transaxle case.

      HINT: 

      Tape the screwdriver tip before use.

  27. REMOVE INPUT SHAFT ASSEMBLY 
    1. Remove the input shaft assembly from the transaxle case.
      GTY448953Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE STATOR SHAFT THRUST NEEDLE ROLLER BEARING 
    1. Remove the stator shaft thrust needle roller bearing from the input shaft sub-assembly.
      GTY159400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSPECT PACK CLEARANCE OF FORWARD CLUTCH 

    See step  23

  30. REMOVE FRONT CLUTCH DISC 
    1. Using a screwdriver, remove the snap ring from the input shaft sub-assembly.
      GTY430507Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:

      Be careful not to damage the input shaft sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the forward clutch flange, 4 front clutch discs and 4 forward multiple disc clutch plates from the input shaft sub-assembly.
  31. REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. Place SST on the No. 1 clutch balancer and compress the forward clutch return spring sub-assembly with a press.
      GTY437218Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09320-89010 
      NOTE:

      Do not compress the forward clutch return spring sub-assembly excessively.

    2. Using a snap ring expander, remove the snap ring from the input shaft sub-assembly.
      NOTE:

      Do not expand the snap ring excessively.

    3. Remove the No. 1 clutch balancer and forward clutch return spring sub-assembly from the input shaft sub-assembly.
      GTY425654Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Clutch Balancer
      *2 Forward Clutch Return Spring Sub-assembly
  32. REMOVE FORWARD CLUTCH PISTON 
    1. Install the input shaft sub-assembly to the oil pump assembly.
      GTY164856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. While holding the forward clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil pump assembly to remove the forward clutch piston from the input shaft sub-assembly.

      HINT: 

      If the forward clutch piston cannot be removed because it is tilted, either apply compressed air again while keeping the forward clutch piston level or remove the forward clutch piston using needle-nose pliers with its tips wrapped with protective tape.

  33. REMOVE FORWARD CLUTCH PISTON O-RING 
    1. Using a screwdriver, remove the forward clutch piston O-ring from the forward clutch piston.
      GTY455848Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the forward clutch piston.

      HINT: 

      Tape the screwdriver tip before use.

  34. REMOVE INPUT SHAFT OIL SEAL RING 
    1. Using a screwdriver, remove the input shaft oil seal ring from the input shaft sub-assembly.
      GTY455501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the input shaft sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

  35. REMOVE FORWARD CLUTCH HUB THRUST NEEDLE ROLLER BEARING 
    1. Remove the forward clutch hub thrust needle roller bearing from the forward clutch hub sub-assembly.
      GTY159399Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. INSPECT INTERMEDIATE SHAFT ASSEMBLY END PLAY 

    See step  15

  37. REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY 
    1. Remove the forward clutch hub sub-assembly from the transaxle case.
      GTY449066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE REAR TRANSAXLE COVER ASSEMBLY 
    1. Remove the 11 bolts from the rear transaxle cover assembly.
      GTY449064Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a brass bar and a hammer, tap on the circumference of the rear transaxle cover assembly to remove the rear transaxle cover assembly from the transaxle case.
  39. REMOVE REAR TRANSAXLE COVER PLUG 
    1. Remove the 4 rear transaxle cover plugs from the rear transaxle cover sub-assembly.
      GTY449070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 4 O-rings from the 4 rear transaxle cover plugs.
  40. REMOVE OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST, a press and a screwdriver, remove the snap ring from the rear transaxle cover sub-assembly.
      GTY447815Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap Ring
      *2 Overdrive Brake Return Spring Sub-assembly
      • SST: 09387-00070 
      NOTE:
      • Stop the press when the overdrive brake return spring sub-assembly is lowered 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove to prevent the overdrive brake return spring sub-assembly from being deformed.
      • Be careful not to damage the rear transaxle cover sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the overdrive brake return spring sub-assembly from the 2nd coast and overdrive brake piston.
  41. REMOVE 2ND COAST AND OVERDRIVE BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the rear transaxle cover sub-assembly to remove the 2nd coast and overdrive brake piston from the rear transaxle cover sub-assembly.
      GTY164956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Applying compressed air may cause the 2nd coast and overdrive brake piston to jump out. When removing the 2nd coast and overdrive brake piston, hold it by hand using a piece of cloth.
      • Be careful as ATF may spray when applying compressed air.
  42. REMOVE 2ND COAST AND OVERDRIVE O-RING 
    1. Using a screwdriver, remove the 2 2nd coast and overdrive O-rings from the 2nd coast and overdrive brake piston.
      GTY447340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the 2nd coast and overdrive brake piston.

      HINT: 

      Tape the screwdriver tip before use.

  43. REMOVE CLUTCH DRUM OIL SEAL RING 
    1. Using a screwdriver, remove the 3 clutch drum oil seal rings from the rear transaxle cover sub-assembly.
      GTY449071Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the rear transaxle cover sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

  44. REMOVE REAR TRANSAXLE COVER NEEDLE ROLLER BEARING 
    1. Using SST, remove the rear transaxle cover needle roller bearing from the rear transaxle cover sub-assembly.
      GTY442855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hold
      *b Turn
      • SST: 09387-00041 
        1. 09387-01021
        2. 09387-01030
        3. 09387-01041
  45. REMOVE TRANSAXLE CASE O-RING 
    1. Using a screwdriver, remove the 4 transaxle case O-rings from the transaxle case.
      GTY449069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the transaxle case.

      HINT: 

      Tape the screwdriver tip before use.

  46. REMOVE REAR CLUTCH DRUM THRUST NEEDLE ROLLER BEARING 
    1. Using a Magnet Hand, remove the rear clutch drum thrust needle roller bearing from the rear transaxle cover sub-assembly.
      GTY560811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. INSPECT 2ND COAST AND OVERDRIVE BRAKE CLEARANCE 

    See step  22

  48. REMOVE INTERMEDIATE SHAFT ASSEMBLY 
    1. Remove the intermediate shaft assembly from the transaxle case.
      GTY455873Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. INSPECT PACK CLEARANCE OF REVERSE CLUTCH 

    See step  20

  50. INSPECT PACK CLEARANCE OF DIRECT CLUTCH 

    See step  21

  51. REMOVE REVERSE CLUTCH DISC 
    1. Using a screwdriver, remove the snap ring from the intermediate shaft sub-assembly.
      GTY443656Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:

      Be careful not to damage the intermediate shaft sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the reverse clutch flange, 3 reverse clutch discs and 3 No. 3 clutch plates from the intermediate shaft sub-assembly.
  52. REMOVE DIRECT CLUTCH DISC 
    1. Using a screwdriver, remove the snap ring from the intermediate shaft sub-assembly.
      GTY440686Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:

      Be careful not to damage the intermediate shaft sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the direct clutch flange, 3 direct clutch discs and 3 rear clutch flanges from the intermediate shaft sub-assembly.
  53. REMOVE DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY 
    1. Place SST on the direct clutch return spring sub-assembly and compress the direct clutch return spring sub-assembly with a press.
      GTY439681Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00020 
    2. Using a snap ring expander, remove the snap ring from the intermediate shaft sub-assembly.
      NOTE:

      Do not expand the snap ring excessively.

    3. Remove the direct clutch return spring sub-assembly from the intermediate shaft sub-assembly.
  54. REMOVE DIRECT CLUTCH PISTON SUB-ASSEMBLY 
    1. Install the intermediate shaft sub-assembly to the rear transaxle cover sub-assembly.
      GTY164949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole shown in the illustration and remove the direct clutch piston sub-assembly from the intermediate shaft sub-assembly.
      NOTE:
      • Applying compressed air may cause the direct clutch piston sub-assembly to jump out. When removing the direct clutch piston sub-assembly, hold it by hand using a piece of cloth.
      • Be careful as ATF may spray when applying compressed air.
  55. REMOVE DIRECT CLUTCH PISTON O-RING 
    1. Using a screwdriver, remove the 2 direct clutch piston O-rings from the direct clutch piston sub-assembly.
      GTY449072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the direct clutch piston sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

  56. REMOVE DIRECT CLUTCH DRUM SUB-ASSEMBLY 
    1. Install the intermediate shaft sub-assembly to the rear transaxle cover sub-assembly.
      GTY157695Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Put a matchmark on the direct clutch drum sub-assembly in the same position as the cutout of the intermediate shaft sub-assembly.
    3. Apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the oil hole shown in the illustration and remove the direct clutch drum sub-assembly from the intermediate shaft sub-assembly.
      NOTE:
      • Applying compressed air may cause the direct clutch drum sub-assembly to jump out. When removing the direct clutch drum sub-assembly, hold it by hand using a piece of cloth.
      • Be careful as ATF may spray when applying compressed air.
  57. REMOVE DIRECT CLUTCH DRUM O-RING 
    1. Using a screwdriver, remove the direct clutch drum O-ring from the direct clutch drum sub-assembly.
      GTY449074Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the direct clutch drum sub-assembly.

      HINT: 

      Tape the screwdriver tip before use.

  58. REMOVE 2ND COAST AND OVERDRIVE BRAKE DISC 
    1. Remove the 2nd coast and overdrive brake flange, 2 2nd coast and overdrive brake discs and 2 No. 2 2nd coast and overdrive brake flanges from the transaxle case.
      GTY454085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 2nd Coast and Overdrive Brake Flange
      *2 2nd Coast and Overdrive Brake Disc
      *3 No. 2 2nd Coast and Overdrive Brake Flange
  59. REMOVE THRUST NEEDLE ROLLER BEARING 
    1. Using a Magnet Hand, remove the C-2 hub thrust bearing race, thrust needle roller bearing and No. 3 thrust bearing race from the direct clutch hub.
      GTY433682Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 C-2 Hub Thrust Bearing Race
      *2 Thrust Needle Roller Bearing
      *3 No. 3 Thrust Bearing Race
  60. REMOVE DIRECT CLUTCH HUB 
    1. Remove the direct clutch hub from the transaxle case.
      GTY438174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. REMOVE REAR NO. 2 PLANETARY SUN GEAR THRUST NEEDLE ROLLER BEARING 
    1. Using a Magnet Hand, remove the rear No. 2 planetary sun gear thrust needle roller bearing from the rear planetary sun gear assembly.
      GTY159402Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. REMOVE REAR PLANETARY SUN GEAR ASSEMBLY 
    1. Remove the rear planetary sun gear assembly with one-way clutch assembly from the transaxle case.
      GTY447948Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 1 planetary carrier thrust washer from the rear planetary gear assembly.
      GTY602458Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the rear planetary sun gear thrust needle roller bearing from the rear planetary gear assembly.
      GTY560816Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  63. INSPECT ONE-WAY CLUTCH ASSEMBLY 

    See step  16

  64. REMOVE ONE-WAY CLUTCH ASSEMBLY 
    1. Remove the one-way clutch assembly and No. 2 planetary carrier thrust washer from the rear planetary sun gear assembly.
      GTY428419Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 One-way Clutch Assembly
      *2 No. 2 Planetary Carrier Thrust Washer
  65. INSPECT PACK CLEARANCE OF 2ND BRAKE 

    See step  19

  66. REMOVE 2ND BRAKE DISC 
    1. Using a screwdriver, remove the 2 snap rings from the transaxle case.
      GTY449073Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the transaxle case.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the 2 2nd brake flanges, 4 2nd brake discs and 3 2nd brake plates from the transaxle case.
  67. REMOVE 2ND BRAKE PISTON SLEEVE 
    1. Remove the 2nd brake piston sleeve from the transaxle case.
      GTY447949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  68. INSPECT NO. 2 ONE-WAY CLUTCH 

    See step  17

  69. REMOVE REAR PLANETARY GEAR ASSEMBLY 
    1. Using a screwdriver, remove the snap ring from the transaxle case.
      GTY448382Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap Ring
      *2 Rear Planetary Gear Assembly with No. 2 One-way Clutch and 2nd Brake Assembly
      NOTE:

      Be careful not to damage the transaxle case.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the rear planetary gear assembly with No. 2 one-way clutch and 2nd brake assembly from the transaxle case.
  70. REMOVE REAR PLANETARY GEAR THRUST NEEDLE ROLLER BEARING 
    1. Remove the rear planetary gear thrust needle roller bearing and No. 2 thrust bearing race from the rear planetary gear assembly.
      GTY599986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Planetary Gear Thrust Needle Roller Bearing
      *2 No. 2 Thrust Bearing Race
  71. REMOVE NO. 1 THRUST BEARING RACE 
    1. Remove the No. 1 thrust bearing race from the front planetary sun gear.
      GTY560813Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  72. REMOVE NO. 2 ONE-WAY CLUTCH 
    1. Remove the 2nd brake assembly and No. 2 one-way clutch from the rear planetary gear assembly.
      GTY445051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Rear Planetary Gear Assembly
      *2 2nd Brake Assembly
      *3 No. 2 One-way Clutch
  73. REMOVE OUTER RACE RETAINER 
    1. Remove the outer race retainer from the No. 2 one-way clutch.
      GTY447954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  74. REMOVE 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY 
    1. Place SST on the 2nd brake piston return spring sub-assembly and compress the 2nd brake piston return spring sub-assembly with a press.
      GTY437010Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      • SST: 09387-00060 
    2. Using a screwdriver, remove the snap ring from the 2nd brake cylinder.
      NOTE:

      Be careful not to damage the 2nd brake cylinder.

      HINT: 

      Tape the screwdriver tip before use.

    3. Remove the 2nd brake piston return spring sub-assembly from the 2nd brake cylinder.
      GTY451769Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 2nd Brake Piston Return Spring Sub-assembly
      *2 2nd Brake Cylinder
  75. REMOVE 2ND BRAKE PISTON 
    1. While holding the 2nd brake piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2 , 57 psi) to the 2nd brake cylinder to remove the 2nd brake piston from the 2nd brake cylinder.
      GTY164860Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  76. REMOVE 2ND BRAKE CYLINDER O-RING 
    1. Using a screwdriver, remove the 2 2nd brake cylinder O-rings from the 2nd brake cylinder.
      GTY449077Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the 2nd brake cylinder.

      HINT: 

      Tape the screwdriver tip before use.

  77. REMOVE FRONT PLANETARY SUN GEAR 
    1. Remove the front planetary sun gear and front planetary gear thrust needle roller bearing from the planetary gear assembly.
      GTY434217Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Planetary Sun Gear
      *2 Front Planetary Gear Thrust Needle Roller Bearing
  78. INSPECT PACK CLEARANCE OF 1ST AND REVERSE BRAKE 

    See step  18

  79. REMOVE 1ST AND REVERSE BRAKE DISC 
    1. Using a screwdriver, remove the snap ring from the transaxle case.
      GTY449078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the transaxle case.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the 1st and reverse brake flange, 4 1st and reverse brake discs and 4 1st and reverse brake plates from the transaxle case.
  80. REMOVE COUNTER DRIVE GEAR NUT 
    1. Secure the counter driven gear with the parking lock pawl.
      GTY449079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a hammer, release the staked part of the counter drive gear lock nut lock washer.
      GTY446579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09930-00010 
    3. Using SST, remove the counter drive gear nut and counter drive gear lock nut lock washer.
      GTY446536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00121 
  81. REMOVE PLANETARY GEAR ASSEMBLY 
    1. Using SST and a press, remove the planetary gear assembly from the transaxle case.
      GTY443274Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        1. 09951-00400
        2. 09951-00320
        3. 09952-06010
      • SST: 09950-70010 
        1. 09951-07100
  82. REMOVE COUNTER DRIVE GEAR 
    1. Install 2 service bolts to the counter drive gear.
      GTY448446Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt (M10)

      Length = 40 to 80 mm (1.57 to 3.15 in.)

      Pitch = 1.25 mm (0.0492 in.)

    2. Tighten the 2 service bolts in several steps to remove the counter drive gear from the transaxle case.
  83. REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Place SST on the 1st and reverse brake return spring sub-assembly and compress the 1st and reverse brake return spring sub-assembly with a press.
      GTY455569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      • SST: 09387-00070 
    2. Using a screwdriver, remove the snap ring from the transaxle case.
      NOTE:

      Be careful not to damage the transaxle case.

      HINT: 

      Tape the screwdriver tip before use.

    3. Remove the 1st and reverse brake return spring sub-assembly from the transaxle case.
  84. REMOVE NO. 2 1ST AND REVERSE BRAKE PISTON 
    1. Apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the oil hole shown in the illustration and remove the No. 2 1st and reverse brake piston from the transaxle case.
      GTY448447Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Applying compressed air may cause the No. 2 1st and reverse brake piston to jump out. When removing the No. 2 1st and reverse brake piston, hold it by hand using a piece of cloth.
      • Be careful as ATF may spray when applying compressed air.
  85. REMOVE NO. 2 1ST AND REVERSE BRAKE PISTON O-RING 
    1. Using a screwdriver, remove the 2 No. 2 1st and reverse brake piston O-rings from the No. 2 1st and reverse brake piston.
      GTY447956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the No. 2 1st and reverse brake piston.

      HINT: 

      Tape the screwdriver tip before use.

  86. REMOVE PARKING LOCK PAWL BRACKET 
    1. Remove the 3 bolts, cam guide sleeve and parking lock pawl bracket from the transaxle case.
      GTY448449Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  87. REMOVE MANUAL VALVE LEVER SHAFT RETAINER SPRING 
    1. Remove the manual valve lever shaft retainer spring from the manual valve lever shaft.
      GTY447957Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  88. REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY 
    1. Using a screwdriver and a hammer, cut off the manual valve lever spacer and remove it from the manual valve lever shaft.
      GTY440042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:

      Be careful not to damage the manual valve lever shaft.

      HINT: 

      Tape the screwdriver tip before use.

    2. Using a 3 mm pin punch and hammer, remove the manual valve lever shaft slotted spring pin from the manual valve lever sub-assembly.
      GTY447958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Slide the manual valve lever shaft and remove the manual valve lever sub-assembly from the manual valve lever shaft.
  89. REMOVE PARKING LOCK ROD SUB-ASSEMBLY 
    1. Remove the parking lock rod sub-assembly from the manual valve lever sub-assembly.
      GTY448450Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  90. REMOVE MANUAL VALVE LEVER SHAFT 
    1. Remove the manual valve lever shaft from the transaxle case.
      GTY448452Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  91. REMOVE PARKING LOCK PAWL 
    1. Using a screwdriver, remove the parking lock pawl shaft from the transaxle case.
      GTY455634Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the transaxle case.

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the parking lock pawl shaft torsion spring and parking lock pawl from the transaxle case.
  92. REMOVE DIFFERENTIAL DRIVE PINION SUB-ASSEMBLY 
    1. Remove the differential drive pinion sub-assembly and drive pinion thrust bearing LH from the transaxle case.
      GTY424299Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Differential Drive Pinion Sub-assembly
      *2 Drive Pinion Thrust Bearing LH
  93. REMOVE DIFFERENTIAL DRIVE PINION PLUG 
    1. Using a brass bar and a hammer, remove the differential drive pinion plug from the differential drive pinion sub-assembly.
      GTY448451Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  94. REMOVE DIFFERENTIAL DRIVE PINION 
    1. Using SST and a press, remove the differential drive pinion from the counter driven gear.
      GTY455788Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        1. 09951-00350
      • SST: 09950-70010 
        1. 09951-07150
  95. REMOVE BEARING LOCK PLATE 
    1. Remove the bolt and bearing lock plate from the transaxle housing.
      GTY447419Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  96. REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE 
    1. Remove the differential gear lube apply tube from the transaxle housing.
      GTY453531Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  97. REMOVE FRONT DRIVE PINION FRONT CYLINDRICAL ROLLER BEARING 
    1. Using SST, remove the front drive pinion front cylindrical roller bearing from the transaxle housing.
      GTY435212Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hold
      *b Turn
      • SST: 09308-10010 
    2. Remove the front drive pinion thrust needle roller bearing RH from the transaxle housing.
  98. REMOVE FRONT DRIVE PINION REAR CYLINDRICAL ROLLER BEARING 
    1. Using SST, remove the front drive pinion rear cylindrical roller bearing from the transaxle case.
      GTY425065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Transaxle Case Plate
      *a Hold
      *b Turn
      • SST: 09612-65014 
        1. 09612-01040
        2. 09612-01050
    2. Remove the No. 1 transaxle case plate from the transaxle case.
  99. REMOVE COUNTER DRIVE GEAR BEARING RH 
    1. Remove the counter drive gear bearing RH (inner race) and angular ball from the transaxle case.
    2. Using SST, remove the counter drive gear bearing RH (outer race) from the transaxle case.
      GTY425121Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  100. REMOVE COUNTER DRIVE GEAR BEARING LH 
    1. Remove the counter drive gear bearing LH (inner race) and angular ball from the transaxle case.
    2. Using SST, remove the counter drive gear bearing LH (outer race) from the transaxle case.
      GTY434465Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09308-00010 
  101. REMOVE COUNTER DRIVE GEAR HOLE SNAP RING 
    1. Using a screwdriver, remove the counter drive gear hole snap ring from the transaxle case.
      GTY448440Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to damage the transaxle case.

      HINT: 

      Tape the screwdriver tip before use.

  102. REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL 
    1. Using a screwdriver, remove the manual valve lever shaft oil seal from the transaxle case.
      GTY447843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protective Tape
      NOTE:

      Be careful not to damage the transaxle case.

      HINT: 

      Tape the screwdriver tip before use.

  103. REMOVE FRONT DRIVE SHAFT OIL SEAL RH 
    1. Using SST and a hammer, remove the front drive shaft oil seal RH from the transaxle housing.
      GTY454711Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        1. 09951-00550
      • SST: 09950-70010 
        1. 09951-07100
  104. REMOVE FRONT DRIVE SHAFT OIL SEAL LH 
    1. Using SST and a hammer, remove the front drive shaft oil seal LH from the transaxle case.
      GTY440938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60010 
        1. 09951-00530
      • SST: 09950-70010 
        1. 09951-07100
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