Replacement [08/2013 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.

REPLACE RING PIN

NOTE:

It is not necessary to remove a ring pin unless it is being replaced.

Using a plastic hammer, tap in the ring pins.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Upper Side
*b	Width
*c	Height
*d	Protrusion Height

Standard Ring Pin

Item	Height	Width	Protrusion
Ring Pin	14.3 to 14.7 mm (0.563 to 0.579 in.)	12.9 to 13.0 mm (0.508 to 0.512 in.)	7.5 to 8.5 mm (0.295 to 0.335 in.)

REPLACE STRAIGHT PIN

NOTE:

It is not necessary to remove the straight pins unless they are being replaced.

Using a plastic hammer, tap in the straight pins.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Front Side	*b	Rear Side
*c	Lower Side	*d	LH Side
*e	Width	*f	Height
*g	Protrusion Height	-	-

Standard Straight Pin

Item	Height	Width	Protrusion
Pin A	36 mm (1.42 in.)	10 mm (0.394 in.)	18.5 to 19.5 mm (0.728 to 0.768 in.)
Pin B	12 mm (0.472 in.)	4 mm (0.157 in.)	5.0 to 7.0 mm (0.197 to 0.276 in.)
Pin C	22 mm (0.866 in.)	10 mm (0.394 in.)	11 to 13 mm (0.433 to 0.512 in.)
Pin D	18 mm (0.709 in.)	8 mm (0.315 in.)	8.0 to 10.0 mm (0.315 to 0.394 in.)
Pin E	12 mm (0.472 in.)	4 mm (0.157 in.)	5.0 to 6.0 mm (0.197 to 0.236 in.)

REPLACE STUD BOLT

NOTE:

If the stud bolt is deformed or the threads are damaged, replace it.

Using an E6 "TORX" socket, remove the stud bolts.

Using an E6 "TORX" socket, install the stud bolts as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

LH Side

Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

REPLACE CONNECTING ROD SMALL END BUSH

Using SST and a press, press out the connecting rod small end bush.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST: 09222-30010

Align the oil holes of a new connecting rod small end bush and the connecting rod.

Oil Hole

Using SST and a press, press in the connecting rod small end bush.

SST: 09222-30010

Using a pin hole grinder, hone the connecting rod small end bush to obtain the standard oil clearance between the connecting rod small end bush and piston pin.

Standard Oil Clearance

-0.001 to 0.005 mm (-0.0000394 to 0.0001968 in.)

Coat the piston pin with engine oil. Push the piston pin into the connecting rod with your thumb to check that the piston pin fits at normal room temperature.