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Home >> Toyota >> 2016 >> Corolla S, Standard Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 22 (Starting System (2ZR-FAE) (Service Information) (Model Code: ZRE172)) >> Starter >> Reassembly [08/2015 - ] >> Procedure

Reassembly [08/2015 - ]: Procedure

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  1. INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY 
    1. Apply high-temperature grease to the 3 planetary gears, 3 planetary gear shafts and pinion drive lever.
      GTY590530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      High-temperature Grease

      HINT: 

      Apply a total of approximately 0.5 g (0.0176 oz) of high-temperature grease to the planetary gears and planetary gear shafts.

    2. Install the 3 planetary gears to the planetary gear shafts of the starter center bearing clutch sub-assembly.
      GTY481035Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Planetary Gear Shaft
    3. Engage the 3 claws and install the starter shock absorber to the starter center bearing clutch sub-assembly.
      GTY475356Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Align the cutout of the starter drive housing assembly with the protrusion of the starter center bearing clutch sub-assembly and install the starter center bearing clutch sub-assembly.
      GTY477513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Cutout
      *b Protrusion
    5. Install the rubber seal to the starter drive housing assembly.
      GTY481347Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL STARTER BRUSH HOLDER ASSEMBLY 
    1. Install the starter commutator end frame assembly to the starter brush holder assembly as shown in the illustration.
      GTY341793Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      If the parts are not aligned correctly, the through bolt cannot be attached.

    2. Spread the brushes on the starter brush holder assembly, and install the starter armature assembly to the starter brush holder assembly.
      GTY341721Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL STARTER ARMATURE ASSEMBLY 
    1. Install the starter yoke assembly while holding down the starter armature assembly and starter brush holder assembly with the handle of a hammer.

      HINT: 

      The starter armature assembly will be attracted by the magnetic field of the starter yoke assembly. Hold the starter armature assembly with the handle of the hammer.

      GTY490996Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Starter Yoke Assembly
      *2 Starter Brush Holder Assembly
      *3 Starter Armature Assembly
      *a Hammer
  4. INSTALL STARTER YOKE ASSEMBLY 
    1. Align the cutout of the starter yoke assembly with the protrusion of the starter center bearing clutch sub-assembly.
      GTY480371Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion
      *b Cutout
    2. Using a 7 mm socket wrench, install the starter yoke assembly with the 3 through bolts.

      Torque: 3.0 N*m (31 kgf*cm, 27 in.*lbf) 

  5. INSTALL MAGNET STARTER SWITCH ASSEMBLY 
    1. Hang the hook of the magnet starter switch assembly on the pinion drive lever.
      GTY557243Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hook
      *b Pinion Drive Lever
    2. Push down the rear of the magnet starter switch assembly and connect it to terminal C.
      GTY478920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Terminal C
      NOTE:
      • Connect the magnet starter switch assembly securely to terminal C.
      • Check that the parts are free of foreign matter, oil or grease.
    3. Using a 7 mm socket wrench, install the magnet starter switch assembly with the 2 bolts.
      GTY475162Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 3.0 N*m (31 kgf*cm, 27 in.*lbf) 

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