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Home >> Toyota >> 2016 >> Corolla S, Standard Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 22 (Starting System (2ZR-FAE) (Service Information) (Model Code: ZRE172)) >> Starter >> Reassembly [08/2013 - 08/2015] >> Procedure

Reassembly [08/2013 - 08/2015]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY 
    1. Apply high-temperature grease to the drive lever set pin as shown in the illustration.
      GTY442096Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      High-temperature Grease
    2. Install the drive lever set pin onto the starter center bearing clutch sub-assembly.
      GTY445012Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Drive Lever Set Pin
      *2 Starter Center Bearing Clutch Sub-assembly
    3. Install the starter center bearing clutch sub-assembly with drive lever set pin to the starter drive housing assembly.
  2. INSTALL PLANETARY GEAR 
    1. Apply high-temperature grease to the planetary gears and planetary shaft pins.
      GTY443256Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      High-temperature Grease
    2. Install the 3 planetary gears.
  3. INSTALL STARTER ARMATURE ASSEMBLY 
    1. Hold the starter commutator end frame assembly in a vise between aluminum plates.
      NOTE:

      Do not overtighten the vise.

    2. Apply high-temperature grease to the washer and bearing as shown in the illustration.
      GTY430881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      High-temperature Grease
    3. Apply high-temperature grease to the armature shaft.
      GTY434669Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      High-temperature Grease
    4. Install the starter armature assembly to the starter commutator end frame assembly.
    5. Using snap ring pliers, install the washer and a new snap ring.
      NOTE:
      • Be sure to install the snap ring in the armature shaft groove securely.
      • Be sure to properly install the snap ring because it expands easily.
      GTY428462Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Snap Ring Pliers
    6. Using a vernier caliper, measure the length of the snap ring opening.

      Maximum Length

      5.0 mm (0.197 in.)

      If the length is greater than the maximum, replace the snap ring with a new one.

      GTY433649Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Length
  4. INSTALL STARTER COMMUTATOR END FRAME COVER 
    1. Install the starter commutator end frame cover to the starter commutator end frame assembly.
      GTY191557Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL STARTER ARMATURE PLATE 
    1. Insert the starter armature plate to the starter yoke assembly.
      GTY436728Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Keyway
      *b Key
    2. Align the keyway of the starter armature plate with the key inside the starter yoke assembly, and install the starter armature plate.
  6. INSTALL STARTER YOKE ASSEMBLY 
    1. Align the rubber of the starter commutator end frame assembly with the cutout of the starter yoke assembly.
      GTY434414Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Rubber
      *b Cutout
    2. Install the starter commutator end frame assembly to the starter yoke assembly.
      NOTE:

      The magnet of the starter yoke assembly may attract the starter armature assembly when the starter commutator end frame assembly is installed, causing the magnet to break.

  7. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY 
    1. Align the protrusion of the starter yoke assembly with the cutout of the starter drive housing assembly.
      GTY442029Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion
      *b Cutout
    2. Install the starter yoke assembly with the 2 through bolts.

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

  8. INSTALL REPAIR SERVICE STARTER KIT 
    1. Apply high-temperature grease to the plunger and return spring.
      GTY424173Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Hook
      High-temperature Grease
    2. Hang the hook of the plunger on the drive lever set pin.
      GTY450712Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the plunger and return spring.
    4. Install the magnet switch with the 2 screws.

      Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

    5. Connect the lead wire to the magnet switch with the nut.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

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