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Home >> Toyota >> 2016 >> Avalon XLE >> Repair and Diagnosis >> Restraints >> Seat Belts >> Seat Belts (Service Information) (Except Hybrid) >> Front Seat Outer Belt Assembly With Pre-TENSIONER >> Disposal [10/2015 - ] >> Procedure

Disposal [10/2015 - ]: Procedure

  1. DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY (When Installed in Vehicle) 
    WARNING:
    • Use gloves and safety glasses when handling a seat belt with a deployed pretensioner.
    • Always wash your hands with water after completing the operation.
    • Do not apply water, etc. to a seat belt with a deployed pretensioner.
    • When deploying a seat belt pretensioner, always use the specified SST (SRS airbag deployment tool). Perform the operation in a place away from electrical interference.
    NOTE:
    • When disposing of a seat belt with a pretensioner, never deploy the pretensioner in the customer's vehicle.
    • Never dispose of a seat belt with a pretensioner that has not been deployed.
    • The seat belt produces an exploding sound when the pretensioner deploys, so perform the operation outdoors where it will not disturb local residents.
    • When deploying a seat belt pretensioner, perform the operation at least 10 m (32.8 ft.) away from the vehicle.
    • Be sure to follow the procedure listed below when deploying a seat belt pretensioner.
    1. Check the function of SST.
      • SST: 09082-00700 
      GTY493942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      WARNING:

      When deploying a seat belt pretensioner, always use the specified SST.

      1. Connect the red clip of SST to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.
        GTY562618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Battery

        HINT: 

        At this time, do not connect the yellow connector. It will be connected to the seat belt pretensioner in a later step.

      2. Press the SST activation switch and check that the LED of the SST activation switch illuminates.
        GTY491692Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        WARNING:

        If the LED is illuminated when the activation switch is not pressed, SST may be malfunctioning. In this case, do not use the malfunctioning SST.

    2. Disconnect the seat belt pretensioner connector.
      1. Disconnect the cable from the negative (-) battery terminal.
      2. Remove the front door scuff plate.

        Refer to PROCEDURE - Step 4

      3. Disconnect the front door opening trim weatherstrip.
      4. Remove the rear door scuff plate.

        Refer to PROCEDURE - Step 8

      5. Disconnect the rear door opening trim weatherstrip.
      6. Remove the center pillar lower garnish.

        Refer to PROCEDURE - Step 12

      7. Using a screwdriver, pull out the locking button in the direction indicated by the arrow in the illustration to release the lock, and disconnect the pretensioner connector as shown in the illustration.
        GTY565225Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Protective Tape
        *b Pretensioner Connector
        *c Locking Button
        *d Release

        HINT: 

        Tape the screwdriver tip before use.

    3. Connect SST.
      • SST: 09082-00700 
      • SST: 09082-00770 
      GTY557971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect 2 SST, and then connect them to the seat belt pretensioner.
        NOTE:

        To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the pretensioner connector.

      2. Move SST at least 10 m (32.8 ft.) away from the vehicle.
        GTY444660Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a 10 m (32.8 ft.) or more
      3. Close all the doors and windows of the vehicle.
        NOTE:

        Do not damage the SST wire harness.

    4. Deploy the seat belt pretensioner.
      1. Confirm that no one is inside the vehicle or within a 10 m (32.8 ft.) radius of the vehicle.
      2. Connect the red clip of SST to the battery positive (+) terminal and the black clip to the negative (-) terminal.
      3. Press the SST activation switch to deploy the seat belt pretensioner.

        HINT: 

        The seat belt pretensioner will deploy at the same time as the LED of SST illuminates.

    5. Dispose of the seat belt.
      GTY563907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the seat belt and SST.
      2. Place the seat belt in a plastic bag, tie the end tightly, and dispose of it in the same way as other general parts.
        WARNING:
        • The seat belt becomes hot when the pretensioner is deployed, so leave it untouched for at least 30 minutes after the pretensioner is deployed.
        • Use gloves and safety glasses when handling a seat belt with a deployed pretensioner.
        • Always wash your hands with water after completing the operation.
        • Do not apply water, etc. to a seat belt with a deployed pretensioner.

        HINT: 

        When scrapping a vehicle, deploy the seat belt pretensioner, and then scrap the vehicle with the seat belt installed.

  2. DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY (When not Installed in Vehicle) 
    WARNING:
    • Use gloves and safety glasses when handling a seat belt with a deployed pretensioner.
    • Always wash your hands with water after completing the operation.
    • Do not apply water, etc. to a seat belt with a deployed pretensioner.
    • When deploying a seat belt pretensioner, always use the specified SST (SRS airbag deployment tool). Perform the operation in a place away from electrical interference.
    NOTE:
    • When disposing of a seat belt with a pretensioner, never deploy the pretensioner in the customer's vehicle.
    • Never dispose of a seat belt with a pretensioner that has not been deployed.
    • The seat belt produces an exploding sound when the pretensioner deploys, so perform the operation outdoors where it will not disturb local residents.
    • When deploying a seat belt pretensioner, perform the operation at least 10 m (32.8 ft.) away from the seat belt.
    • Be sure to follow the procedure listed below when deploying a seat belt pretensioner.
    1. Remove the front seat outer belt assembly.

      Refer to REMOVAL [10/2015 - ] 

    2. Wind the seat belt webbing with the retractor.
      GTY598819Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Cut
      *b 100 mm (3.94 in.)
    3. When the seat belt webbing is sufficiently wound, cut the seat belt webbing approximately 100 mm (3.94 in.) from the retractor, as shown in the illustration.

      HINT: 

      The retractor resistance increases in correlation with how much the seat belt webbing is wound.

    4. Check the function of SST.
      • SST: 09082-00700 
      GTY493942Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      WARNING:

      When deploying a seat belt pretensioner, always use the specified SST.

      1. Connect the red clip of SST to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.
        GTY562618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Battery

        HINT: 

        At this time, do not connect the yellow connector. It will be connected to the seat belt pretensioner in a later step.

      2. Press the SST activation switch and check that the LED of the SST activation switch illuminates.
        GTY491692Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        WARNING:

        If the LED is illuminated when the activation switch is not pressed, SST may be malfunctioning. In this case, do not use the malfunctioning SST.

    5. Connect SST.
      • SST: 09082-00700 
      • SST: 09082-00770 
      GTY557971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect 2 SST, and then connect them to the seat belt pretensioner.
        NOTE:

        To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the pretensioner connector.

      2. Place the seat belt on the ground and cover it with a tire and wheel assembly.
        GTY603939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE:
        • Position the seat belt as shown in the illustration.
        • Use a scrap tire and wheel assembly when disposing of a seat belt pretensioner.
      3. Position and hold SST at least 10 m (32.8 ft.) away from the tire and wheel assembly.
        NOTE:

        Do not damage the SST wire harness.

    6. Deploy the seat belt pretensioner.
      GTY560906Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 10 m (32.8 ft.) or more
      1. Check that no one is within a 10 m (32.8 ft.) radius of the tire and wheel assembly.
      2. Connect the red clip of SST to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.
      3. Press the SST activation switch to deploy the seat belt pretensioner.

        HINT: 

        The seat belt pretensioner will deploy at the same time as the LED of SST illuminates.

    7. Dispose of the seat belt.
      GTY563907Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the tire and wheel assembly and SST.
      2. Place the seat belt in a plastic bag, tie the end tightly, and dispose of it in the same way as other general parts.
        WARNING:
        • The seat belt becomes hot when the pretensioner is deployed, so leave it untouched for at least 30 minutes after the pretensioner is deployed.
        • Use gloves and safety glasses when handling a seat belt with a deployed pretensioner.
        • Always wash your hands with water after completing the operation.
        • Do not apply water, etc. to a seat belt with a deployed pretensioner.
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