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Home >> Toyota >> 2016 >> Avalon XLE >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Front) - Service Information - (Except Hybrid) >> Front Brake >> Reassembly [10/2014 - ] >> Procedure

Reassembly [10/2014 - ]: Procedure

  1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG 

    HINT: 

    Fully tighten the front disc brake bleeder plug after bleeding the system.

  2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP 
  3. INSTALL PISTON SEAL 
    1. Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.
      GTY315942Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
      TEXT IN ILLUSTRATION

      Lithium Soap Base Glycol Grease
    2. Install the piston seal to the front disc brake cylinder.
      NOTE:

      Securely install the piston seal into the groove of the front disc brake cylinder.

  4. INSTALL CYLINDER BOOT 
    1. Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot and the front disc brake piston.
      GTY545546Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
      TEXT IN ILLUSTRATION

      *1 Cylinder Boot
      *2 Front Disc Brake Piston
      Lithium Soap Base Glycol Grease
    2. Install the cylinder boot to the front disc brake piston as shown in the illustration.
      GTY315953Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
  5. INSTALL FRONT DISC BRAKE PISTON 
    1. Install the front disc brake piston and cylinder boot to the front disc brake cylinder as shown in the illustration.
      GTY562753Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
      TEXT IN ILLUSTRATION

      *1 Front Disc Brake Piston
      *2 Cylinder Boot
      *3 Front Disc Brake Cylinder
      NOTE:
      • Securely install the cylinder boot into the groove of the disc brake cylinder and front disc brake piston.
      • Do not damage the cylinder boot.