DTC U1002: Lost Communication with Gateway Module (Main Body ECU) [10/2015 - ]: Procedure
- CHECK SUB BUS 1
- Disconnect the cable from the negative (-) battery terminal.
- Measure the resistance according to the value(s) in the table below.
*1 DLC3 *a Component with harness connected
(No. 3 CAN Junction Connector)Standard Resistance
Tester Connection Condition Specified Condition D86-1 (CANH) - D86-2 (CANL) Cable disconnected from negative (-) battery terminal 54 to 69 Ω Below 54 Ω: Short circuit between bus lines 70 Ω or more: Open circuit in main bus lines D86-1 (CANH) - D28-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Below 200 Ω: CANH short to ground D86-2 (CANL) - D28-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Below 200 Ω: CANL short to ground D86-1 (CANH) - D28-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Below 6 kΩ: CANH +B short D86-2 (CANL) - D28-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Below 6 kΩ: CANL +B short Proceed to OK A NG (Open circuit in CAN main bus lines) B NG (Short circuit between bus lines) C - Short to ground
- +B short
D
Result:
B
See step 3
Result:
C
See step 7
Result:
D
See step 13
Result:
A
See step 2
- RECONFIRM DTC OUTPUT
- Reconnect the cable to the negative (-) battery terminal.
- Connect the Techstream to the DLC3.
- Turn the engine switch on (IG).
- Turn the Techstream on.
- Clear the DTCs.
- Turn the engine switch off.
- Turn the engine switch on (IG).
- Check for DTCs.
Result Proceed to DTC U1002 is output from main body ECU (multiplex network body ECU) (Techstream display: Main Body) A DTC U1002 is not output from main body ECU (multiplex network body ECU) (Techstream display: Main Body) B
Result:
A
REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU). Refer to REMOVAL [10/2014 - ]
Result:
B
SYMPTOM SIMULATION. Refer to HOW TO PROCEED WITH TROUBLESHOOTING [10/2015 - ]
- CHECK FOR OPEN IN SUB BUS 1 MAIN LINES (MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) - NO. 3 CAN JUNCTION CONNECTOR)
- Disconnect the D86 wire harness connector.
*a Rear view of wire harness connector
(to No. 3 CAN Junction Connector)*b to Main Body ECU (Multiplex Network Body ECU) - Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D86-1 (CANH) - D86-2 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω NOTE:- Before disconnecting the connector, make a note of where it is connected.
- Reconnect the connector to its original position.
Result:
NG
See step 6
Result:
OK
See step 4
- Disconnect the D86 wire harness connector.
- CHECK FOR OPEN IN SUB BUS 1 MAIN LINES (NO. 3 CAN JUNCTION CONNECTOR - NO. 1 CAN JUNCTION TERMINAL)
- Disconnect the D90 wire harness connector.
*a Rear view of wire harness connector
(to No. 3 CAN Junction Connector)*b to No. 1 CAN Junction Terminal - Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D90-1 (CANH) - D90-2 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω NOTE:- Before disconnecting the connector, make a note of where it is connected.
- Reconnect the connector to its original position.
Result:
OK
REPLACE NO. 3 CAN JUNCTION CONNECTOR
Result:
NG
See step 5
- Disconnect the D90 wire harness connector.
- CHECK FOR OPEN IN SUB BUS 1 MAIN LINES (NO. 1 CAN JUNCTION TERMINAL)
- Disconnect the D91 No. 1 CAN junction terminal connector.
*a Front view of wire harness connector
(to No. 1 CAN Junction Terminal) - Reconnect the D86 wire harness connector.
- Reconnect the D90 wire harness connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D91-3 (CANP) - D91-2 (CANN) Cable disconnected from negative (-) battery terminal 108 to 132 Ω
Result:
OK
REPLACE NO. 1 CAN JUNCTION TERMINAL
Result:
NG
REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (NO. 1 CAN JUNCTION TERMINAL - NO. 3 CAN JUNCTION CONNECTOR)
- Disconnect the D91 No. 1 CAN junction terminal connector.
- CHECK FOR OPEN IN SUB BUS 1 LINES (MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))
- Disconnect the D5 main body ECU (multiplex network body ECU) connector.
*a Front view of wire harness connector
(to Main Body ECU (Multiplex Network Body ECU)) - Reconnect the D86 wire harness connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D5-9 (CANP) - D5-10 (CANN) Cable disconnected from negative (-) battery terminal 108 to 132 Ω
Result:
OK
REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU). Refer to REMOVAL [10/2014 - ]
Result:
NG
REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) - NO. 3 CAN JUNCTION CONNECTOR)
- Disconnect the D5 main body ECU (multiplex network body ECU) connector.
- CHECK SHORT IN SUB BUS 1 MAIN LINES (MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) - NO. 3 CAN JUNCTION CONNECTOR)
- Disconnect the D86 wire harness connector.
*a Rear view of wire harness connector
(to No. 3 CAN Junction Connector)*b to Main Body ECU (Multiplex Network Body ECU) - Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D86-1 (CANH) - D86-2 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω NOTE:- Before disconnecting the connector, make a note of where it is connected.
- Reconnect the connector to its original position.
Result:
NG
See step 12
Result:
OK
See step 8
- Disconnect the D86 wire harness connector.
- CHECK FOR SHORT IN SUB BUS 1 LINES (BRANCH LINE)
- Reconnect the D86 wire harness connector.
- Connect the probes of an electrical tester to terminals 1 (CANH) and 2 (CANL) of the main body ECU (multiplex network body ECU) main line harness connector.
- While observing the resistance value shown on the tester, disconnect connectors (D87, D88 and D89) from the No. 3 CAN junction connector one by one until the resistance becomes normal (between 54 and 69 Ω).
*a Component with harness connected
(No. 3 CAN Junction Connector)- - WIRING COLOR:No. 3 CAN Junction Connector Side Code Color (CANH Side) Color (CANL Side) Main body ECU (multiplex network body ECU) D86 BE V Outer mirror control ECU assembly (driver door) D87 GR V Outer mirror control ECU assembly (front passenger door) D88 LG V Front power seat switch LH D89 P V CAN main bus line (bus line connecting No. 3 CAN junction connector and No. 1 CAN junction terminal) D90 BR V NOTE:Do not reconnect the disconnected connectors until this inspection is complete because there may be a short in 2 or more branch lines.
- When there is a short in one or more of the branch lines:
- Reconnect all of the connectors to the CAN junction connectors, except for the one that was disconnected last (the short-circuited bus line). Check that the resistance shown on the tester is normal (between 54 and 69 Ω) to confirm that there is a short in the one branch line only.
HINT:
- Connectors that connect to the CAN junction connector can be distinguished by the color of their CAN bus lines.
- Reconnecting the connectors to non-original positions on the CAN junction connector does not affect system performance. However, it is preferred to reconnect the connectors to their original positions to avoid negative effects on the wiring such as tension on the wire harnesses, and to make future maintenance easier.
- Reconnect all of the connectors to the CAN junction connectors, except for the one that was disconnected last (the short-circuited bus line). Check that the resistance shown on the tester is normal (between 54 and 69 Ω) to confirm that there is a short in the one branch line only.
Proceed to The resistance is still below 54 Ω when all the specified connectors are disconnected. (There are no shorts between a pair of branch lines.) A The resistance becomes normal (between 54 and 69 Ω) when a connector is disconnected. (There is a short between one or more pairs of branch lines.) B Result:
B
See step 11
Result:
A
See step 9
- CHECK FOR SHORT IN SUB BUS 1 MAIN LINES (NO. 3 CAN JUNCTION CONNECTOR)
- Disconnect the D90 wire harness connector.
*a Component with harness connected
(No. 3 CAN Junction Connector) - Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D86-1 (CANH) - D86-2 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω
Result:
NG
REPLACE NO. 3 CAN JUNCTION CONNECTOR
Result:
OK
See step 10
- Disconnect the D90 wire harness connector.
- CHECK FOR SHORT IN SUB BUS 1 LINES (NO. 1 CAN JUNCTION TERMINAL)
- Reconnect the D90 wire harness connector.
*a Component with harness connected
(No. 3 CAN Junction Connector) - Disconnect the D91 NO. 1 CAN junction terminal connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D86-1 (CANH) - D86-2 (CANL) Cable disconnected from negative (-) battery terminal 108 to 132 Ω
Result:
OK
REPLACE NO. 1 CAN JUNCTION TERMINAL
Result:
NG
REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (NO. 1 CAN JUNCTION TERMINAL - NO. 3 CAN JUNCTION CONNECTOR)
- Reconnect the D90 wire harness connector.
- CHECK FOR SHORT IN SUB BUS 1 LINES (ECU, SENSOR)
- Reconnect the connector for the short-circuited branch line to the CAN junction connector (the connector that caused the bus line resistance to become normal (between 54 and 69 Ω) when it was disconnected).
*a Component with harness connected
(No. 3 CAN Junction Connector) - Disconnect the connector that includes terminals CANH and CANL from the ECU to which the short-circuited branch line is connected.
Refer to TERMINALS OF ECU [10/2015 - ]
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D86-1 (CANH) - D86-2 (CANL) Cable disconnected from negative (-) battery terminal 54 to 69 Ω HINT:
If the resistance becomes normal (between 54 and 69 Ω) when the connector is disconnected from the ECU, there may be a short in the ECU.
Result:
OK
REPLACE CORRESPONDING ECU OR SENSOR
Result:
NG
REPAIR OR REPLACE CORRESPONDING ECU OR SENSOR BRANCH LINES OR CONNECTOR
- Reconnect the connector for the short-circuited branch line to the CAN junction connector (the connector that caused the bus line resistance to become normal (between 54 and 69 Ω) when it was disconnected).
- CHECK FOR SHORT IN SUB BUS 1 LINES (MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))
- Disconnect the D5 main body ECU (multiplex network body ECU) connector.
*a Front view of wire harness connector
(to Main Body ECU (Multiplex Network Body ECU)) - Reconnect the D86 wire harness connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D5-9 (CANP) - D5-10 (CANN) Cable disconnected from negative (-) battery terminal 108 to 132 Ω
Result:
OK
REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU). Refer to REMOVAL [10/2014 - ]
Result:
NG
REPAIR OR REPLACE CAN MAIN BUS LINES OR CONNECTOR (MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) - NO. 3 CAN JUNCTION CONNECTOR)
- Disconnect the D5 main body ECU (multiplex network body ECU) connector.
- CHECK FOR SHORT IN SUB BUS 1 MAIN LINE (MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) - NO. 3 CAN JUNCTION CONNECTOR)
- Disconnect the D86 wire harness connector.
*1 DLC3 *a Rear view of wire harness connector
(to No. 3 CAN Junction Connector)*b to Main Body ECU (Multiplex Network Body ECU) - Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D86-1 (CANH) - D28-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Below 200 Ω: CANH short to ground D86-2 (CANL) - D28-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Below 200 Ω: CANL short to ground D86-1 (CANH) - D28-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Below 6 kΩ: CANH +B short D86-2 (CANL) - D28-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Below 6 kΩ: CANL +B short NOTE:- Before disconnecting the connector, make a note of where it is connected.
- Reconnect the connector to its original position.
HINT:
- It is only necessary to perform the inspection in the above table for the result (short circuit) that was obtained in the Check Sub Bus 1 inspection.
- Find the necessary inspection from the Result column that matches the result in the Result column from the Check Sub Bus 1 inspection.
Result:
NG
See step 18
Result:
OK
See step 14
- Disconnect the D86 wire harness connector.
- CHECK FOR SHORT IN SUB BUS 1 LINE (BRANCH LINE)
- Reconnect the D86 wire harness connector.
- Connect the probes of an electrical tester to terminals 1 (CANH) and 2 (CANL) of the wire harness connector (D86) and CG or BAT of the DLC3.
HINT:
It is only necessary to perform the inspection for the result (short circuit) that was obtained in the Check Sub Bus 1 inspection.
- While observing the resistance value shown on the tester, disconnect connectors (D87, D88 and D89) from the No. 3 CAN junction connector one by one until the resistance becomes normal (6 kΩ or higher (for +B short) or 200 Ω or higher (for ground short)).
*1 DLC3 *a Component with harness connected
(No. 3 CAN Junction Connector)*a Component with harness connected
(No. 3 CAN Junction Connector)- - WIRING COLOR:No. 3 CAN Junction Connector Side Code Color (CANH Side) Color (CANL Side) Main body ECU (multiplex network body ECU) D86 BE V Outer mirror control ECU assembly (driver door) D87 GR V Outer mirror control ECU assembly (front passenger door) D88 LG V Front power seat switch LH D89 P V CAN main bus line (bus line connecting No. 3 CAN junction connector and No. 1 CAN junction terminal) D90 BR V Proceed to The resistance between terminals CANP and BAT, or the resistance between terminals CANN and BAT is still below 6 kΩ when all the specified connectors are disconnected from the CAN junction connector.
(There is no short to +B in the branch lines.)A The resistance between terminals CANP and GND, or the resistance between terminals CANN and GND is still below 200 Ω when all the specified connectors are disconnected from the CAN junction connector.
(There is no short to GND in the branch lines.)The resistance between terminals CANP and BAT, or the resistance between terminals CANN and BAT becomes normal (6 kΩ or higher) when a connector is disconnected from the CAN junction connector.
(There is a short to +B in one of the areas related to one or more of the disconnected branch lines.)B The resistance between terminals CANP and GND, or the resistance between terminals CANN and GND becomes normal (200 Ω or higher) when a connector is disconnected from the CAN junction connector.
(There is a short to GND in one of the areas related to one or more of the disconnected branch lines.)
Result:
B
See step 17
Result:
A
See step 15
- CHECK FOR SHORT IN SUB BUS 1 MAIN LINE (NO. 3 CAN JUNCTION CONNECTOR)
- Disconnect the D90 wire harness connector.
*1 DLC3 *a Component with harness connected
(No. 3 CAN Junction Connector) - Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D86-1 (CANH) - D28-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Below 200 Ω: CANH short to ground D86-2 (CANL) - D28-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Below 200 Ω: CANL short to ground D86-1 (CANH) - D28-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Below 6 kΩ: CANH +B short D86-2 (CANL) - D28-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Below 6 kΩ: CANL +B short NOTE:- Before disconnecting the connector, make a note of where it is connected.
- Reconnect the connector to its original position.
HINT:
- It is only necessary to perform the inspection in the above table for the result (short circuit) that was obtained in the Check Sub Bus 1 inspection.
- Find the necessary inspection from the Result column that matches the result in the Result column from the Check Sub Bus 1 inspection.
Result:
NG
REPLACE NO. 3 CAN JUNCTION CONNECTOR
Result:
OK
See step 16
- Disconnect the D90 wire harness connector.
- CHECK FOR SHORT IN SUB BUS 1 MAIN LINE (NO. 1 CAN JUNCTION TERMINAL)
- Reconnect the D90 wire harness connector.
*1 DLC3 *a Component with harness connected
(No. 3 CAN Junction Connector) - Disconnect the D91 NO. 1 CAN junction terminal connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D86-1 (CANH) - D28-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Below 200 Ω: CANH short to ground D86-2 (CANL) - D28-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Below 200 Ω: CANL short to ground D86-1 (CANH) - D28-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Below 6 kΩ: CANH +B short D86-2 (CANL) - D28-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Below 6 kΩ: CANL +B short NOTE:- Before disconnecting the connector, make a note of where it is connected.
- Reconnect the connector to its original position.
HINT:
- It is only necessary to perform the inspection in the above table for the result (short circuit) that was obtained in the Check Sub Bus 1 inspection.
- Find the necessary inspection from the Result column that matches the result in the Result column from the Check Sub Bus 1 inspection.
Result:
OK
REPLACE NO. 1 CAN JUNCTION TERMINAL
Result:
NG
REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (NO. 1 CAN JUNCTION TERMINAL - NO. 3 CAN JUNCTION CONNECTOR)
- Reconnect the D90 wire harness connector.
- CHECK FOR SHORT IN SUB BUS 1 LINE (ECU, SENSOR)
- Reconnect the connector for the bus line that is shorted to +B or GND to the CAN junction connector (the connector that caused the bus line resistance to change to 6 kΩ or higher (for +B short) or 200 Ω or higher (for ground short) when it was disconnected).
*1 DLC3 *a Component with harness connected
(No. 3 CAN Junction Connector) - Disconnect the connector that includes terminals CANH and CANL from the ECU to which the bus line shorted to +B or GND is connected.
Refer to TERMINALS OF ECU [10/2015 - ]
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D86-1 (CANH) - D28-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Below 200 Ω: CANH short to ground D86-2 (CANL) - D28-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Below 200 Ω: CANL short to ground D86-1 (CANH) - D28-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Below 6 kΩ: CANH +B short D86-2 (CANL) - D28-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Below 6 kΩ: CANL +B short NOTE:- Before disconnecting the connector, make a note of where it is connected.
- Reconnect the connector to its original position.
HINT:
- It is only necessary to perform the inspection in the above table for the result (short circuit) that was obtained in the Check Sub Bus 1 inspection.
- Find the necessary inspection from the Result column that matches the result in the Result column from the Check Sub Bus 1 inspection.
Result:
OK
REPLACE CORRESPONDING ECU OR SENSOR
Result:
NG
REPAIR OR REPLACE CORRESPONDING ECU OR SENSOR BRANCH LINE OR CONNECTOR
- Reconnect the connector for the bus line that is shorted to +B or GND to the CAN junction connector (the connector that caused the bus line resistance to change to 6 kΩ or higher (for +B short) or 200 Ω or higher (for ground short) when it was disconnected).
- CHECK FOR SHORT IN SUB BUS 1 LINE (MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))
- Disconnect the D5 main body ECU (multiplex network body ECU) connector.
*1 DLC3 *a Rear view of wire harness connector
(to No. 3 CAN Junction Connector)*b to Main Body ECU (Multiplex Network Body ECU) - Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition D86-1 (CANH) - D28-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Below 200 Ω: CANH short to ground D86-2 (CANL) - D28-4 (CG) Cable disconnected from negative (-) battery terminal 200 Ω or higher Below 200 Ω: CANL short to ground D86-1 (CANH) - D28-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Below 6 kΩ: CANH +B short D86-2 (CANL) - D28-16 (BAT) Cable disconnected from negative (-) battery terminal 6 kΩ or higher Below 6 kΩ: CANL +B short NOTE:- Before disconnecting the connector, make a note of where it is connected.
- Reconnect the connector to its original position.
HINT:
- It is only necessary to perform the inspection in the above table for the result (short circuit) that was obtained in the Check Sub Bus 1 inspection.
- Find the necessary inspection from the Result column that matches the result in the Result column from the Check Sub Bus 1 inspection.
Result:
OK
REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU). Refer to REMOVAL [10/2014 - ]
Result:
NG
REPAIR OR REPLACE CAN MAIN BUS LINE OR CONNECTOR (MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) - NO. 3 CAN JUNCTION CONNECTOR)
- Disconnect the D5 main body ECU (multiplex network body ECU) connector.