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Headlight Dimmer Switch Circuit [10/2015 - ]: Procedure

  1. READ VALUE USING TECHSTREAM 
    1. Connect the Techstream to the DLC3.
    2. Turn the engine switch on (IG).
    3. Turn the Techstream on.
    4. Enter the following menus: Body Electrical / Main Body / Data List.
    5. Read the Data List according to the display on the Techstream.
      MAIN BODY

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Dimmer SW Dimmer switch high position signal/ON or OFF ON: Dimmer switch in high or high flash position
      OFF: Dimmer switch in low position
      -
      Passing Light SW Dimmer switch high flash position (pass) signal/ON or OFF ON: Dimmer switch in high flash position
      OFF: Dimmer switch not in high flash position
      -
      Auto Light SW Light control switch AUTO position signal/ON or OFF ON: Light control switch in AUTO position
      OFF: Light control switch not in AUTO position
      -
      Head Light SW (Head) Light control switch head position signal/ON or OFF ON: Light control switch in head position
      OFF: Light control switch not in head position
      -
      Head Light SW (Tail) Light control switch tail position signal/ON or OFF ON: Light control switch in tail or head position
      OFF: Light control switch in neither tail nor head position
      -

      OK

      Normal conditions listed above are displayed.

    Result: 

    OK 

    PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE 

    (Refer to PROBLEM SYMPTOMS TABLE [10/2015 - ] )

    Result: 

    NG 

    See step  2

  2. INSPECT HEADLIGHT DIMMER SWITCH ASSEMBLY 

    HINT: 

    Inspect the items that did not change as a result of monitoring the Data List.

    1. Remove the headlight dimmer switch assembly (Refer to REMOVAL [10/2014 - ] ).
    2. Measure the resistance according to the value(s) in the table below.
      GTY604827Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Component without harness connected
      (Headlight Dimmer Switch Assembly)

      Standard Resistance

      LIGHT CONTROL SWITCH

      Tester Connection Condition Specified Condition
      18 (T) - 15 (EL) Light control switch off*1 or DRL OFF*2 10 kΩ or higher
      19 (H) - 15 (EL) Light control switch off*1 or DRL OFF*2 10 kΩ or higher
      20 (A) - 15 (EL) Light control switch off*1 or DRL OFF*2 10 kΩ or higher
      18 (T) - 15 (EL) Light control switch in tail position Below 1 Ω
      18 (T) - 15 (EL) Light control switch in head position Below 1 Ω
      19 (H) - 15 (EL) Light control switch in head position Below 1 Ω
      20 (A) - 15 (EL) Light control switch in AUTO position Below 1 Ω
      DIMMER SWITCH

      Tester Connection Condition Specified Condition
      14 (HU) - 15 (EL) Dimmer switch in low position 10 kΩ or higher
      14 (HU) - 15 (EL) Dimmer switch in high position Below 1 Ω
      14 (HU) - 15 (EL) Dimmer switch in high flash position Below 1 Ω
      17 (HF) - 15 (EL) Dimmer switch in high flash position Below 1 Ω
      • *1: w/o DRL OFF Switch
      • *2: w/ DRL OFF Switch

    Result: 

    NG 

    REPLACE HEADLIGHT DIMMER SWITCH ASSEMBLY 

    (Refer to REMOVAL [10/2014 - ] )

    Result: 

    OK 

    See step  3

  3. CHECK HARNESS AND CONNECTOR (MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) - HEADLIGHT DIMMER SWITCH ASSEMBLY) 
    1. Disconnect the D6 main body ECU (multiplex network body ECU) connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      D18-14 (HU) - D6-5 (HU) Always Below 1 Ω
      D18-17 (HF) - D6-8 (HF) Always Below 1 Ω
      D18-18 (T) - D6-30 (TAIL) Always Below 1 Ω
      D18-19 (H) - D6-29 (HEAD) Always Below 1 Ω
      D18-20 (A) - D6-28 (A) Always Below 1 Ω
      D18-14 (HU) - Body ground Always 10 kΩ or higher
      D18-17 (HF) - Body ground Always 10 kΩ or higher
      D18-18 (T) - Body ground Always 10 kΩ or higher
      D18-19 (H) - Body ground Always 10 kΩ or higher
      D18-20 (A) - Body ground Always 10 kΩ or higher
      D18-15 (EL) - Body ground Always Below 1 Ω

    Result: 

    OK 

    REPLACE MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) 

    (Refer to REMOVAL [10/2014 - ] )

    Result: 

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR