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Home >> Toyota >> 2015 >> Yaris LE, 4D Hatchback >> Repair and Diagnosis >> Restraints >> Air Bag, SRS >> Supplemental Restraint System - (Diagnostic Codes (B1000/31- B1655/37)) >> AIRBAG SYSTEM (for Hatchback) >> DTC B1650/32: Occupant Classification System Malfunction [07/2014 - ] >> Procedure

DTC B1650/32: Occupant Classification System Malfunction [07/2014 - ]: Procedure

  1. CHECK DTC (OCCUPANT DETECTION ECU) 
    1. Turn the ignition switch to ON.
    2. Check for DTCs of the occupant detection ECU. Refer to DTC CHECK / CLEAR [07/2014 - ] .

      OK

      DTC is not output.

    NG → See step   12 

    OK: Go to next step 

  2. CHECK CONNECTORS 
    1. Turn the ignition switch off.
    2. Disconnect the cable from the negative (-) battery terminal.
      WARNING:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. Check that the connectors are properly connected to the airbag sensor assembly and occupant detection ECU. Also check that the connectors that link the floor wire and front seat wire RH are properly connected.

      OK

      The connectors are properly connected.

      HINT: 

      If the connectors are not connected securely, reconnect the connectors and proceed to the next inspection.

    4. Disconnect the connectors from the airbag sensor assembly and occupant detection ECU. Also disconnect the connectors that link the floor wire and front seat wire RH.
    5. Check that the terminals of the connectors are not damaged.

      OK

      The terminals are not deformed or damaged.

    NG → REPLACE WIRE HARNESS 

    OK: Go to next step 

  3. CHECK OCCUPANT CLASSIFICATION SYSTEM CIRCUIT (OPEN) 
    1. Connect the connectors that link the floor wire and front seat wire RH.
      GTY330606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Occupant Detection ECU *2 Airbag Sensor Assembly
      *3 Connector B *4 Connector E
      *5 Service Wire - -
      *a Front view of wire harness connector
      (to Airbag Sensor Assembly)      		 *b Front view of wire harness connector
      (to Occupant Detection ECU)
    2. Using the service wire, connect terminals 16 (FSR+) and 24 (FSR-) of connector B.
      NOTE:

      Do not forcibly insert the service wire into the terminals of the connector when connecting.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      X4-7 (FSR+) - X4-4 (FSR-) Always Below 1 Ω

    NG → See step   7 

    OK: Go to next step 

  4. CHECK OCCUPANT CLASSIFICATION SYSTEM CIRCUIT (SHORT) 
    1. Disconnect the service wire from connector B.
      GTY340417Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      X4-7 (FSR+) - X4-4 (FSR-) Always 1 MΩ or higher
      TEXT IN ILLUSTRATION

      *1 Occupant Detection ECU
      *2 Airbag Sensor Assembly
      *3 Connector E
      *a Front view of wire harness connector
      (to Occupant Detection ECU)

    NG → See step   8 

    OK: Go to next step 

  5. CHECK OCCUPANT CLASSIFICATION SYSTEM CIRCUIT (SHORT TO B+) 
    1. Connect the cable to the negative (-) battery terminal.
      GTY340417Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the ignition switch to ON.
    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Switch Condition Specified Condition
      X4-7 (FSR+) - Body ground Ignition switch ON Below 1 V
      X4-4 (FSR-) - Body ground Ignition switch ON Below 1 V
      TEXT IN ILLUSTRATION

      *1 Occupant Detection ECU
      *2 Airbag Sensor Assembly
      *3 Connector E
      *a Front view of wire harness connector
      (to Occupant Detection ECU)

    NG → See step   9 

    OK: Go to next step 

  6. CHECK OCCUPANT CLASSIFICATION SYSTEM CIRCUIT (SHORT TO GROUND) 
    1. Turn the ignition switch off.
      GTY340417Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the cable from the negative (-) battery terminal.
      WARNING:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      X4-7 (FSR+) - Body ground Always 1 MΩ or higher
      X4-4 (FSR-) - Body ground Always 1 MΩ or higher
      TEXT IN ILLUSTRATION

      *1 Occupant Detection ECU
      *2 Airbag Sensor Assembly
      *3 Connector E
      *a Front view of wire harness connector
      (to Occupant Detection ECU)

    NG → See step   10 

    OK → See step   11 

  7. CHECK FLOOR WIRE (OPEN) 
    1. Disconnect the front seat wire RH from the floor wire.
      GTY339255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Occupant Detection ECU *2 Airbag Sensor Assembly
      *3 Front Seat Wire RH *4 Floor Wire
      *5 Connector B *6 Connector C
      *7 Service Wire - -
      *a Front view of wire harness connector
      (to Airbag Sensor Assembly)      		 *b Front view of wire harness connector
      (to Front Seat Wire RH)

      HINT: 

      The service wire has already been inserted into connector B.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      JX1-1 (FSR+) - JX1-5 (FSR-) Always Below 1 Ω
    3. Disconnect the service wire from the connector B.

    NG → REPLACE FLOOR WIRE 

    OK → REPLACE FRONT SEAT WIRE RH 

  8. CHECK FLOOR WIRE (SHORT) 
    1. Disconnect the front seat wire RH from the floor wire.
      GTY334206Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      JX1-1 (FSR+) - JX1-5 (FSR-) Always 1 MΩ or higher
      TEXT IN ILLUSTRATION

      *1 Occupant Detection ECU
      *2 Airbag Sensor Assembly
      *3 Front Seat Wire RH
      *4 Floor Wire
      *5 Connector C
      *a Front view of wire harness connector
      (to Front Seat Wire RH)

    NG → REPLACE FLOOR WIRE 

    OK → REPLACE FRONT SEAT WIRE RH 

  9. CHECK FLOOR WIRE (SHORT TO B+) 
    1. Turn the ignition switch off.
      GTY334206Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the cable from the negative (-) battery terminal.
      WARNING:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    3. Disconnect the front seat wire RH from the floor wire.
    4. Connect the cable to the negative (-) battery terminal.
    5. Turn the ignition switch to ON.
    6. Measure the voltage according to the value(s) in the table below.

      Standard Voltage

      Tester Connection Switch Condition Specified Condition
      JX1-1 (FSR+) - Body ground Ignition switch ON Below 1 V
      JX1-5 (FSR-) - Body ground Ignition switch ON Below 1 V
      TEXT IN ILLUSTRATION

      *1 Occupant Detection ECU
      *2 Airbag Sensor Assembly
      *3 Front Seat Wire RH
      *4 Floor Wire
      *5 Connector C
      *a Front view of wire harness connector
      (to Front Seat Wire RH)

    NG → REPLACE FLOOR WIRE 

    OK → REPLACE FRONT SEAT WIRE RH 

  10. CHECK FLOOR WIRE (SHORT TO GROUND) 
    1. Disconnect the front seat wire RH from the floor wire.
      GTY334206Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      JX1-1 (FSR+) - Body ground Always 1 MΩ or higher
      JX1-5 (FSR-) - Body ground Always 1 MΩ or higher
      TEXT IN ILLUSTRATION

      *1 Occupant Detection ECU
      *2 Airbag Sensor Assembly
      *3 Front Seat Wire RH
      *4 Floor Wire
      *5 Connector C
      *a Front view of wire harness connector
      (to Front Seat Wire RH)

    NG → REPLACE FLOOR WIRE 

    OK → REPLACE FRONT SEAT WIRE RH 

  11. REPLACE AIRBAG SENSOR ASSEMBLY. Refer to  REMOVAL [07/2014 - ] 
  12. REPAIR CIRCUITS INDICATED BY OUTPUT DTCS. Refer to  DIAGNOSTIC TROUBLE CODE CHART [07/2014 - ] 
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